Commercially available tools
Number | Designation | |
WH58.30-Z-1003-01A | Electrode miller | |
WH58.30-Z-1003-02A | Clamping pliers | |
WH58.30-Z-1031-02A | C-clamp | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1004-01C | Josam commercial vehicle straightening system, No. Jo 20 - 40 |
WE58.40-Z-1001-01E | Celette straightening bench |
WE58.40-Z-1001-02A | Inert gas welder |
WE58.40-Z-1002-02A | Spot welder |
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
W63.10-1039-09
1 Install side longitudinal member, fit and fasten with clamping pliers and C-clamps..
2 Weld in side longitudinal member in areas A to D with .
3 Weld in side longitudinal member in area E with .
4 Clean welds down flat in area C plan.
5 Clean all remaining welds with wire brush
W63.10-1038-04
6 Weld in side longitudinal member with .
W63.10-1037-06
7 Prime all flanges in shaded areas and apply MB body sealant
Later coating is no longer possible
W63.10-1060-04
8 Install side wall, fit and fasten with clamping pliers.
W63.10-1057-06
9 Weld in side wall in areas illustrated with .
W63.10-1036-06
10 Weld in side wall in areas F to J with .
11 Clean welds in area G with wire brush
12 Prime side wall in area G
Later coating is no longer possible
13 Fit roof bow and tack weld
14 Weld in side wall and roof bow in areas K to O with .
W63.10-1035-04
15 Weld in side wall in areas P and Q with .
16 Clean welds in areas P and Q with wire brush
17 Prime areas P and Q
Later coating is no longer possible
18 Install separated section, fit and fasten with clamping pliers
19 Tack weld section
20 Weld in roof bow in areas R to T with .
21 Weld in roof bow in areas U and V with .
W63.10-1034-06
22 Weld in side wall in areas W to Z with .
23 Weld in side wall in areas AA and AB with .
W63.10-1033-01
24 Weld in side wall in areas AC and AD with .
W63.10-1032-06
25 Install floor panel, fit and fasten with clamping pliers and C-clamps.
26 Tack weld floor panel.
W63.10-1031-04
27 Weld in floor in areas illustrated with .
28 Weld in floor panel in area AE with .
W63.10-1030-09
29 Weld in floor panel in areas AF to AJ with .
30 Weld in floor panel in area AK with .
31 Weld in floor panel in area AL with .
32 Weld in floor panel in areas AM and AN with .
W63.10-1029-06
33 Grind welds down flat in area of connection surface of mount
34 Install mount and tack weld.
35 Weld in mount in areas AO and AP with .
36 Weld in seat consoles in areas AQ and AR with .
37 Grind welds down flat in areas R and T, X to Z and AC and AD.
See previous illustrations.
38 Grind welds in areas P and W from outer side of vehicle
See previous illustrations.
39 Clean all other welds with wire brush