ar6310w080703b

Prepare side wall, longitudinal member and floor panel for installation

Type ar · topic 63.10 · version 0100 · 2006-10-31

Applies to: BODY 943.899 with CODE (F15) MEGASPACE cab BODY 943.899 with CODE (F04) Cab L (long)

Where it sits

Function group 3 Body › 63 Side wall › 63.10 Side wall — Series 943 (models 899)

EinPAS 35 Body/frame/detachable parts › 35.32 Substructure › 35.32.35 floor assembly/substructure frame — Series 943 (models 899)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 943 (models 899)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.41 Carrier/wheel well — Series 943 (models 899)

AR63.10-W-0807-03B

Prepare side wall, longitudinal member and floor panel for installation

Commercially available tools

Number

Designation

WH58.30-Z-1002-02A

Hole punching pliers, dia. 7 mm

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1021-04A

Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WH58.30-Z-1001-40A

Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

Prepare side wall, longitudinal member and floor panel for installation

W63.10-1085-06

1 Punch hole with hole punching pliers in area A.

2 Drill dia. 6 mm. holes in areas B and C

3 Grind connection surfaces in areas A to C down to bare metal on both sides.

4 Sand down to bare metal spot weld flanges in the shaded areas on both sides.

5 Coat insides of spot welding flange in shaded areas with zinc dust paint.

Prepare side wall, longitudinal member and floor panel for installation

W63.10-1018-06

6 Drill dia. 6 mm. holes in area M.

7 Grind connection surfaces in areas D to L down to bare metal on one side.

Grind connection surfaces to rear cross member in area L down to bare metal on one side.

8 Grind connection surfaces in areas K and M down to bare metal on both sides.

9 Grind spot welding flange down to bare metal in shaded area on both sides.

10 Coat inside of spot welding flange in shaded area with zinc dust paint.

Prepare side wall, longitudinal member and floor panel for installation

W63.10-1043-06

11 Punch holes with hole punching pliers in area N

12 Drill dia. 6 mm. holes in areas O to Q

13 Grind connection surfaces in areas N to Q down to bare metal on both sides.

14 Grind connection surfaces in areas R and S down to bare metal on one side.

15 Sand down to bare metal spot weld flanges in the shaded areas on both sides.

16 Coat insides of spot welding flange in shaded areas with zinc dust paint.

Prepare side wall, longitudinal member and floor panel for installation

W63.10-1042-01

17 Grind connection surfaces of separated section on roof frame in areas T and U down to bare metal on both sides.

18 Grind connection surfaces of separated section on roof frame in areas V and W down to bare metal on one side.

Prepare side wall, longitudinal member and floor panel for installation

W63.10-1084-09

19 Punch holes with hole punching pliers in areas AF to AH

20 Drill dia. 6 mm. holes in areas AB to AE.

21 Grind connection surfaces in areas X and Y down to bare metal on one side.

22 Grind connection surfaces in areas AB to AH down to bare metal on both sides.

23 Coat spot welding flange in shaded areas with zinc dust paint.

24 Coat insides of spot welding flange in shaded areas with zinc dust paint.