ar6310w080701a

Completely remove side wall in combination with complete side longitudinal member and partially remove floor panel

Type ar · topic 63.10 · version 0100 · 2006-07-26

Applies to: BODY 942.899 with CODE (F04) Cab L (long) except CODE (SL7) Preinstallation for retrofitting seat/bunk combination BODY 942.899 with CODE (F15) MEGASPACE cab except CODE (SL7) Preinstallation for retrofitting seat/bunk combination

Where it sits

Function group 3 Body › 63 Side wall › 63.10 Side wall — Series 942 (models 899)

EinPAS 35 Body/frame/detachable parts › 35.32 Substructure › 35.32.35 floor assembly/substructure frame — Series 942 (models 899)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 942 (models 899)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.41 Carrier/wheel well — Series 942 (models 899)

AR63.10-W-0807-01A

Completely remove side wall in combination with complete side longitudinal member and partially remove floor panel

Completely remove side wall in combination with complete side longitudinal      
	member and partially remove floor panel

Weld spot miller

201 589 00 51 00

Commercially available tools

Number

Designation

WH58.30-Z-1002-01A

Ball cutter, dia. 12 mm

WH58.30-Z-1006-01A

Vario Drill WS 91 spot weld removing tool

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1021-04A

Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WH58.30-Z-1001-40A

Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Completely remove side wall in combination with complete side longitudinal      
	member and partially remove floor panel

W63.10-1058-07

1 Separate inner roof frame along dotted lines to reach welds located below

2 Remove separated section from roof frame

3 Cut side wall along dotted line with body saw

4 Expose spot welds in areas A and B and cut out.

Completely remove side wall in combination with complete side longitudinal      
	member and partially remove floor panel

W63.10-1056-09

5 Expose spot welds in areas C and D and cut out.

6 Remove mount (arrow)

7 Separate floor panel and side longitudinal member along dotted lines.

Separate side longitudinal member from bottom

Completely remove side wall in combination with complete side longitudinal      
	member and partially remove floor panel

W63.10-1055-07

8 Expose welds in areas E to H and cut out.

9 Separate welds in areas J and K

Completely remove side wall in combination with complete side longitudinal      
	member and partially remove floor panel

W63.10-1054-04

10 Separate welds in area L.

11 Carefully remove bow in area L to reach welds below

12 Fasten roof bow to roof frame with C-clamp.

Completely remove side wall in combination with complete side longitudinal      
	member and partially remove floor panel

W63.10-1053-06

13 Expose welds in areas M to O and cut out.

14 Separate welds in areas P to R.

Completely remove side wall in combination with complete side longitudinal      
	member and partially remove floor panel

W63.10-1052-06

15 Expose welds in areas S to V and cut out.

Completely remove side wall in combination with complete side longitudinal      
	member and partially remove floor panel

W63.10-1051-09

16 Expose welds in areas W to Z and AA and cut out.

17 Separate weld in area AB.

Completely remove side wall in combination with complete side longitudinal      
	member and partially remove floor panel

W63.10-1050-09

18 Expose welds in areas AC and AD and cut out.

19 Separate welds in areas AE to AG.

20 Remove side wall, floor panel and longitudinal member

Completely remove side wall in combination with complete side longitudinal      
	member and partially remove floor panel

W63.10-1049-10

21 Expose welds in area AH and cut out.

22 Remove remaining flange.

Completely remove side wall in combination with complete side longitudinal      
	member and partially remove floor panel

W63.10-1048-07

23 Expose welds in areas AJ and AK and cut out.

24 Remove remaining flange for seat consoles to center of vehicle (arrows)