ar6310s589302ea

Prepare sidewall paneling up to window cutout for installation

Type ar · topic 63.10 · version 0100 · 2016-02-15

Applies to: Model 447.601 with code T19 (Sliding door left) with code W29 (Window fixed behind) Left side of vehicle Model 447.601 with code W29 (Window fixed behind) Right side of vehicle Model 447.701 with code T19 (Sliding door left) with code W29 (Window fixed behind) with code ZK4 (Mixto) Left side of vehicle Model 447.701 with code W29 (Window fixed behind) with code ZK4 (Mixto) Right side of vehicle Model 447.811 Right side of vehicle Model 447.811 with code T19 (Sliding door left) Left side of vehicle

Where it sits

Function group 3 Body › 63 Side wall › 63.10 Side wall — Series 447 (models 601, 701, 811)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 447 (models 601, 701, 811)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.38 Left panel — Series 447 (models 601, 701, 811)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.39 Right panel — Series 447 (models 601, 701, 811)

AR63.10-S-5893-02EA

Prepare sidewall paneling up to window cutout for installation

Model

447.601

with code T19 (Sliding door left)

with code W29 (Window fixed behind)

Left side of vehicle

Model

447.601

with code W29 (Window fixed behind)

Right side of vehicle

Model

447.701

with code T19 (Sliding door left)

with code W29 (Window fixed behind)

with code ZK4 (Mixto)

Left side of vehicle

Model

447.701

with code W29 (Window fixed behind)

with code ZK4 (Mixto)

Right side of vehicle

Model

447.811

Right side of vehicle

Model

447.811

with code T19 (Sliding door left)

Left side of vehicle

The following steps are shown on the left side of the vehicle and must be accomplished analogously on the right side in the event of damage.

Prepare sidewall paneling up to window cutout for installation

S63.10-5709-09

1

Mark separating point on side wall paneling (1) and cut (area A).

Transfer separation point from vehicle.

2

Grind mating surfaces on side wall paneling section (2) down to bare metal in crosshatched areas.

Sand down spot weld flanges to bare metal on both sides.

3

Remove shavings and drill chips.

4

Coat insides of spot weld flanges with zinc dust paint.

Do not coat bonding surface with zinc dust paint (area B).
Otherwise there may be adhesion problems.

Observe pretreatment of bonding surfaces (area B).

Prepare sidewall paneling up to window cutout for installation

S63.10-5710-09

5

Grind mating surfaces on side wall paneling section (2) down to bare metal in crosshatched areas.

Sand down spot weld flanges to bare metal on both sides.

6

Remove shavings and drill chips.

7

Coat insides of spot weld flanges with zinc dust paint.

Do not coat bonding surface with zinc dust paint (area B).
Otherwise there may be adhesion problems.

Observe pretreatment of bonding surfaces (area B).

Prepare sidewall paneling up to window cutout for installation

S63.10-5711-09

8

Grind mating surfaces at lock striker reinforcement (3) and reinforcement (4) down to bare metal in crosshatched areas.

Sand down spot weld flanges to bare metal on both sides.

9

Remove shavings and drill chips.

10

Coat insides of spot weld flanges with zinc dust paint.

Do not coat bonding surface (area D) with zinc dust paint.
Otherwise there may be adhesion problems.

Observe pretreatment of bonding surface (area D).

11

Apply sealant to reinforcement (4).

12

Apply 2-component adhesive to reinforcement (4) (area D).

Observe pretreatment of bonding surface (area D). Refer to the manufacturer's information for the curing and working times of 2-component adhesive.

13

Install lock striker reinforcement (3) and reinforcement (4) in side wall paneling section (2), fit and fix in place.

14

Lock striker reinforcement (3) and reinforcement (4) (areas E and F).

15

Clean weld joints.

16

Remove shavings and drill chips.

17

Coat insides of spot weld flanges with zinc dust paint (area F)..