Series
en
ar6310s589302c
Prepare sidewall paneling up to window cutout for installation
Type ar · topic 63.10 · version 0100 · 2016-01-27
Applies to: Model 415.603/703 with code T16 (Sliding door right) with code W28 (Fixed window at rear right) Right side of vehicle Model 415.603/703 with code T19 (Sliding door left) with code W27 (Fixed window, rear left) Left side of vehicle
Where it sits
Function group 3 Body › 63 Side wall › 63.10 Side wall — Series 415 (models 603, 703)
EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 415 (models 603, 703)
EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.38 Left panel — Series 415 (models 603, 703)
EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.39 Right panel — Series 415 (models 603, 703)
AR63.10-S-5893-02C
Prepare sidewall paneling up to window cutout for installation
Model
415.603/703
with code T16 (Sliding door right)
with code W28 (Fixed window at rear right)
Right side of vehicle
Model
415.603/703
with code T19 (Sliding door left)
with code W27 (Fixed window, rear left)
Left side of vehicle
1
Mark connecting points on sidewall paneling and cut (areas A, B and C).
Transfer separation points from vehicle.
a
Distance approx. 190 mm
b
Distance approx. 240 mm
2
Grind mating surfaces down to bare metal on sidewall paneling (1) in crosshatched areas.
Sand down spot weld flanges to bare metal on both sides.
3
Remove shavings and drill chips.
4
Coat insides of spot weld flanges with zinc dust paint.
Do not coat bonding surface (area D) with zinc dust paint.
Observe pretreatment of bonding surface (area D).
5
Drill holes for MAG welding on side wall paneling (1) (area E).
6
Punch holes for MAG welding on side wall paneling (1) (area F).
7
Grind mating surfaces down to bare metal on sidewall paneling (1) in crosshatched areas and around the holes.
Sand down spot weld flanges to bare metal on both sides.
8
Remove shavings and drill chips.
9
Coat insides of spot weld flanges with zinc dust paint.
