ar6310s012003ca

Prepare connection points of left side wall paneling with window cutout for installation

Type ar · topic 63.10 · version 0100 · 2012-10-18

Applies to: MODEL 415.605 without CODE T19 (Sliding door left)

Where it sits

Function group 3 Body › 63 Side wall › 63.10 Side wall — Series 415 (models 605)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 415 (models 605)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.38 Left panel — Series 415 (models 605)

AR63.10-S-0120-03CA

Prepare connection points of left side wall paneling with window cutout for installation

MODEL

415.605

without CODE T19 (Sliding door left)

Prepare connection points of left side wall paneling with window cutout for     
	installation

S63.10-5173-09

1

Mark separating point on side wall paneling (1) and cut (area A).

Transfer separation point from vehicle.

Prepare connection points of left side wall paneling with window cutout for     
	installation

S63.10-5174-09

2

Punch holes for MAG welding on main floor (1) (areas B, C).

3

Grind down mating surfaces to bare metal on sidewall paneling (1) in crosshatched areas and around the holes (areas B and C).

Sand down spot weld flanges to bare metal on both sides.

4

Remove shavings and drill chips.

5

Coat insides of spot weld flanges with zinc dust paint.

Do not coat bonding surface (area D) with zinc dust paint.
Otherwise there may be adhesion problems.

Observe preliminary treatment of bonding surface.

Prepare connection points of left side wall paneling with window cutout for     
	installation

S63.10-5175-09

6

Grind mating surfaces down to bare metal on sidewall paneling (1) in crosshatched areas.

Sand down spot weld flanges to bare metal on both sides.

7

Remove shavings and drill chips.

8

Coat insides of spot weld flanges with zinc dust paint.

Prepare connection points of left side wall paneling with window cutout for     
	installation

S63.10-5176-09

9

Punch holes for MAG welding on side wall paneling (1) (area E).

10

Grind down mating surfaces to bare metal on sidewall paneling (1) in crosshatched areas and around the holes (areas E).

Sand down spot weld flanges to bare metal on both sides.

11

Remove shavings and drill chips.

12

Coat insides of spot weld flanges with zinc dust paint.