Prepare connection points for left side wall paneling with window cutout.

Type ar · topic 63.10 · version 0300 · 2011-02-17

Applies to: MODEL 639.6 with CODE (W16) Left front fixed window in side wall or sliding door except CODE (T19) Left sliding door with CODE (W29) Rear fixed window MODEL 639.7 /8 with CODE (W32) Rear power vent windows in passenger compartment except CODE (T19) Left sliding door MODEL 636, 639.7 /8 except CODE (T19) Left sliding door with CODE (W49) Mechanical rear vent window in passenger compartment with CODE (W16) Left front fixed window in side wall or sliding door

Where it sits

Function group 3 Body › 63 Side wall › 63.10 Side wall — Series 636 · Series 639 (models 6**, 7**, 8**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 636 · Series 639 (models 6**, 7**, 8**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.38 Left panel — Series 636 · Series 639 (models 6**, 7**, 8**)

AR63.10-S-0120-02S

Prepare connection points for left side wall paneling with window cutout.

Modification notes

1.10.10

Information for preparing bonding surfaces added

Operation steps 2 and 4

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Prepare connection points for left side wall paneling with window cutout.

N63.10-2127-09

1 Cut back remaining adhesive on reinforcements

2 Grind mating surfaces down to bare metal down to bare metal in crosshatched areas with brush grinder.

Grind area A1 on model 639.605/705/815 as of VIN 038938, model 639.601/603/701/703/711/713/811/813 as of FIN 101580 and area down to bare metal. Sand spot weld flanges to bare metal on both sides

 Observe pretreatment of bonding surfaces (areas A, A1 and B).

3 Remove grinding and drilling chips with wet/dry vacuum cleaner

4 Coat insides of spot welding flanges and riveted joints with zinc dust paint.

 Do not coat bonding surfaces with zinc dust paint to prevent adhesion problems (areas A, A1 and B).