Cut away left side wall paneling with window cutout

AR63.10-S-0120-01E	Cut away left side wall paneling with window cutout
	000 588 00 84 00 Heat gun		WS54.00-P-0049B

Model	447.603
	with code W16 (Window front left, fixed, in sidewall/sliding door)
	with code W29 (Window fixed behind)
	except code T19 (Sliding door left)
Model	447.703
	with code W16 (Window front left, fixed, in sidewall/sliding door)
	with code W29 (Window fixed behind)
	except code T19 (Sliding door left)
Model	447.703
	with code W16 (Window front left, fixed, in sidewall/sliding door)
	with code W32 (Rear passenger compartment electric pop-out windows)
	except code T19 (Sliding door left)
Model	447.703
	with code W18 (Sliding window front left in sidew./sliding door)
	with code W29 (Window fixed behind)
	except code T19 (Sliding door left)
Model	447.703
	with code W18 (Sliding window front left in sidew./sliding door)
	with code W32 (Rear passenger compartment electric pop-out windows)
	except code T19 (Sliding door left)
Model	447.813
	with code W16 (Window front left, fixed, in sidewall/sliding door)
	with code W29 (Window fixed behind)
	except code T19 (Sliding door left)
Model	447.813
	with code W16 (Window front left, fixed, in sidewall/sliding door)
	with code W32 (Rear passenger compartment electric pop-out windows)
	except code T19 (Sliding door left)

Modification notes

19.02.2020

First infoblock, repair materials and WS reference, added.

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

 Refer to the superordinate service document for further information.

Safety information in superordinate service document must be observed.

S63.10-6060-09

x

Dimension (approx. 15 mm)

1	Mark separating point on sidewall paneling (1) (area A).

2	Cut separating point on sidewall paneling (1) (area A).

 Do not cut too deeply.
Otherwise the components below can be damaged and weakened.

S63.10-6061-09

3	Expose spot welds on sidewall paneling (1) (areas B to D).

4	Cut out spot welds on sidewall paneling (1) (areas B to D).

5	Expose spot weld (area E).

6	Drill out spot weld (area E).

S63.10-6062-09

7	Expose spot welds on the sidewall paneling (1) (areas F to H).

8	Cut out spot welds on the sidewall paneling (1) (areas F to H).

 Cut out spot welds (arrows) through two panel thicknesses.

9	Expose laser weld seams on the sidewall paneling (1) (areas I and J).

10	Cut laser weld seams on the sidewall paneling (1) (areas I and J).

S63.10-6063-09

11	Expose spot welds on the rear sidewall paneling lower part (2) (areas K to N).

12	Cut out spot welds on the rear sidewall paneling lower part (2) (areas K to N).

13	Expose MAG spot welds on the rear sidewall paneling lower part (2) (area O).

14	Cut out MAG spot welds on the rear sidewall paneling lower part (2) (area O).

15	Cut inert gas welds on the rear sidewall paneling lower part (2) (area P).

16	Heat sidewall paneling (1) in crosshatched areas.

 Cross-hatched areas are bonded with adhesive.

17	Remove damaged side wall paneling (1).

S63.10-6064-06

18	Grind mating surfaces down to bare metal in crosshatched areas and around hole (area Q).

 Sand down spot weld flanges to bare metal on both sides.

19	Remove shavings and drill chips.

20	Coat insides of spot weld flanges with zinc dust paint.

S63.10-6065-06

21	Grind mating surfaces down to bare metal in crosshatched areas and around hole (area R).

 Sand down spot weld flanges to bare metal on both sides.

22	Remove shavings and drill chips.

23	Coat insides of spot weld flanges with zinc dust paint.

S63.10-6066-06