Test values for gap dimensions on hoods, doors and lids
Number | Designation | Model | |||
BE60.00-P-1002-01E | Gap dimension | Front door to A-pillar | Dimension "B" | mm | 6.5 (+1) |
Front door to fender | Dimension "H" | mm | 3.5 (–0.5/+1) | ||
Front door to rear door | Dimension "I" | mm | - | ||
Front door to roof | Dimension "C" | mm | - | ||
Rear door to C-pillar | Dimension "T" | mm | - | ||
Rear door to side section, bottom | Dimension "J" | mm | - | ||
Front door to rear fender | Dimension "P" | mm | 3,5 (+1.0/–0.5) | ||
See picture | |||||
BE60.00-P-1003-01E | Gap dimension | Trunk lid to rear fender, top | Dimension "F" | mm | - |
Trunk lid to rear lamp unit | Dimension "M" | mm | - | ||
Rear fender to rear lamp unit | Dimension "U" | mm | 2,5 (0,5) | ||
See picture | |||||
BE60.00-P-1004-01E | Gap dimension | Rear-end door to roof | Dimension "E" | mm | 8,5 (+1) |
Rear-end door to rear fender | Dimension "M" | mm | 3.5 (1) | ||
Rear-end door to taillamp | Dimension "L" | mm | 4 (1) | ||
Rear-end door to bumper | Dimension "S" | mm | 6,5 (–1,5) | ||
Rear-end door to D-pillar | Dimension "Q" | mm | - | ||
See picture | |||||
BE60.00-P-1005-01E | Gap dimension | Fuel filler flap | Dimension "K" | mm | 3,5 (1) |
See picture | |||||
203 589 00 23 00
Feeler gauge
Inspection and welding device
Side portal frame
Bending iron
210 589 17 23 00
129 589 03 21 00
129 589 00 27 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
BR00.45-Z-1001-13A | Blind rivet 6.414 | A 003 990 35 97 |
P63.10-2626-06
1 Apply MB body sealant to foam parts andouter wheel well.
Remove and replace damaged foam parts.
P63.10-2629-06
2 Install outer side wall as well as side portal frame, check and welding gage, fit and fix in place.
3 Install liftgate, rubber seal and taillamp.
4 Check gaps and adjust.
Outer side wall/taillamp.
Outer side wall/rear-end door.
Use feeler gauge!
P63.10-2633-09
5 Drill holes on outer longitudinal member with 6 mm, rivet rear fender and outer longitudinal member with steel/ steel flat head rivets 6 x 14 mm (area E).
6 Outer side wall (areas G, H, I, L, M, N, O and R).
P63.10-2634-09
7 Readjust spot welding flange on wheel well with crimping iron.
Spot welding flange position analog to undamaged side of vehicle.
8 Weld in outer side wall on wheel well with (areas F and G).
P63.10-2639-09
9 Remove side portal frame, inspection and welding device.
10 Outer side wall (areas C, P, Q and T).
11 Outer side wall (areas A and B).
12 Outer side wall (areas D and S).
P63.10-2640-01
13 Clean weld joints using wire brush.
14 Fill rear fender with body solder in cross-hatched area and smooth.