140 589 26 23 00
Check and welding gauges
Multi-Z elements MZ 260
Side portal frame
210 589 17 23 00
220 589 14 23 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.10-3509-09
1 Install, adjust and fix in place the outside side wall (1) with the side portal frame, inspection and welding device and clamping pliers.
Fix inspection and welding device to A-pillar and B2-S pillar. The side portal frame is displaced by one meter to the rear in order to be able to fix the inspection and welding device to the B2-S pillar.
The reinforcement pipe (3) for the outside side wall (1) must be introduced into the mounting console (7).
P63.10-3515-09
2 Outer side wall (areas A, B, C and D).
3 Face grind the inert gas weld spots on the outside side wall (1) (areas A, B, C and D).
Face grind the inert gas weld spots in area (D) which are at the same height as the inert gas weld spots in area (C).
P63.10-3521-09
4 Outer side wall (1) (areas E and H).
5 Outer side wall (1) (areas F, G, J and K).
6 Surface-grind inert gas weld seam (area F).
7 Outer side wall (1) (area I).
P63.10-3532-09
8 Remove side portal frame and inspection and welding device.
9 Outer side wall (1) (area M).
10 Outer side wall (1) (areas L, N and O).
11 Grind inert gas weld down flat (areas N and O).
P63.10-3533-09
12 Reinforcement pipe (3) with mounting console (7) and mounting console (8) (areas P and Q).
13 Adjust and fix rear fender section (4) using a clamping pliers.
14 Rear fender section (4) (areas S and T).
15 Rear fender section (4) (area R).
P63.10-3540-09
16 Face grind inert gas weld on the outer side wall (1) (areas Y and Z).
17 Coat inert gas weld with zinc dust paint.
18 Adjust and section (5) using a clamping pliers.
19 Section (5) (areas U and V).
20 Section (5) (areas W and X).
21 Coat outer side wall (1) with zinc dust paint (area AM).
22 Coat outer side wall (1) with MB body sealant for seam sealant application (area AM).
P63.10-3545-09
23 Adjust reinforcement (6), fix in place and tack using (area AA).
Ensure that the thread is in the middle of the cutout in the reinforcement (6).
24 Reinforcement (6) (areas AB, AC and AD).
25 Reinforcement (6) (areas AE and AF).
P63.10-3551-06
26 Adjust pipe reinforcement (7) and tack (areas AH and AG).
Adjust pipe reinforcement (7) with fender.
P63.10-3555-09
27 Pipe reinforcement (7) with reinforcement (6)
(areas AI, AJ, AK and AL).
P63.10-3561-06
28 Grind side wall down to bare metal on the outside (1) in the cross-hatched areas.
29 Fill outer side wall (1) in shaded areas with body solder.
30 Smooth the filled areas.