251 589 06 23 00
Set of cutting templates
Cutting template
251 589 03 23 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-02A | Hole punching pliers, dia. 7 mm | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.10-3973-09
1 Mark separation points in areas A and B on new outer side wall (1) and cut.
Use cutting template and set of cutting templates. Adapt to body in addition
2 Mark hole for and drill (area DA).
Use dia. 7 mm bit.
3 Grind mating surfaces down to bare metal in cross-hatched areas A and B on one side.
4 Grind mating surfaces down to bare metal in remaining cross-hatched areas on both sides.
5 Remove grinding chips using wet/dry vacuum cleaner.
6 Coat insides of spot weld flange (except areas A, B and DA) with zinc dust paint.
P63.10-3974-06
7 Sand down to bare metal mating surfaces in the cross-hatched areas on both sides.
8 Mark holes for and drill (area IB).
Use dia. 7 mm hole punching pliers. .
9 Remove grinding chips using wet/dry vacuum cleaner.
10 Coat insides of spot weld flange (except areas IB and JA) with zinc dust paint.