Test values for gap dimensions on hoods, doors and lids
Number | Designation | Model | |||
BE60.00-P-1002-01O | Gap dimension | Fender to A-pillar | Dimension "D" | mm | 3,0 (1) |
Front door to fender | Dimension "E" | mm | 4.0 (-0.5/+1) | ||
Front door to rear door | Dimension "F" | mm | 5.0 (-1/+0.5) | ||
B-pillar cover to front window | Dimension "G" | mm | 10 (1) | ||
B-pillar cover to rear window | Dimension "H" | mm | 10 (1) | ||
Rear door to side section, bottom | Dimension "I" | mm | 3.5 (-0.5/+1) | ||
See picture | |||||
BE60.00-P-1003-01O | Gap dimension | Trunk lid to rear fender, top | Dimension "J" | mm | 4.0 (0.5) |
Trunk lid to rear lamp unit | Dimension "K" | mm | 2.5 (0.5) | ||
Trunk lid to bumper | Dimension "L" | mm | 7.0 (1) | ||
Rear fender to rear lamp unit | Dimension "M" | mm | 2.5 (0.5) | ||
See picture | |||||
Feeler gauge
129 589 03 21 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1001-13A | Blind rivet 6.414 | A 003 990 35 97 |
P63.10-3770-06
1 Install outer rear wheel well (2), rear fender (1), trunk lid, taillamps, rubber seal, rear lock striker and fit.
2 Check and adjust gaps:
Rear door to bottom side section (I)
Trunk lid to upper rear fender
(J)
Trunk lid to taillamp (K)
Rear fender to taillamp (M)
Use feeler gauge.
3 Fasten outer rear wheel well (2) and rear fender (1) with clamping pliers.
4 Remove trunk lid, taillamps, rubber seals and lock striker.
5 Drill Ø 6.5 mm rivet holes in outer rear wheel well (2) (area P).
6 Remove rear fender (1) and outer rear wheel well (2).
7 Deburr rivet holes on outer rear wheel well (2) on both sides.
8 Coat insides of riveted joints with zinc dust paint.
P63.10-3774-08
9 Install outer rear wheel well (2) and fasten with manual temporary fasteners.
10 Rivet outer rear wheel well (2) with Polygrip Ø 6.414 flat/round head rivets (area P).
P63.10-3779-09
11 Outer rear wheel well (2) (areas F, G, H and I).
P63.10-3784-06
12 Outer rear wheel well (2) (area J).
13 Outer rear wheel well (2) (areas B and D).
14 Clean weld round wire brush
15 Remove grinding and drill shavings using wet/dry vacuum cleaner.
16 Coat weld and inner adjacent surfaces with zinc dust paint.