Test values for gap dimensions on hoods, doors and lids
Number | Designation | Model 211.0 | |||
BE60.00-P-1002-01F | Gap dimension | Front door to A-pillar | Dimension "D" | mm | 4.5 (0.5) |
Front door to fender | Dimension "E" | mm | 4 (0.5) | ||
Front door to rear door | Dimension "F" | mm | 4 (+1) | ||
Front door to roof | Dimension "G" | mm | 4.5 (0.5) | ||
Rear door to top of side section | Dimension "H" | mm | 4.5 (0.5) | ||
Rear door to side section, bottom | Dimension "I" | mm | 3.5 (0.5) | ||
See picture | |||||
BE60.00-P-1003-01F | Gap dimension | Trunk lid to rear fender, top | Dimension "J" | mm | 3.5 (+1) |
Trunk lid to rear lamp unit | Dimension "K" | mm | 3.9 (+1) | ||
Trunk lid to bumper | Dimension "L" | mm | 6.5 (-0.5/+1) | ||
Rear fender to rear lamp unit | Dimension "M" | mm | 2.5 (0.5) | ||
Trunk lid license plate panel to rear lamp unit | Dimension "N" | mm | 4.3 (+1) | ||
See picture | |||||
BE60.00-P-1004-01F | Gap dimension | Fuel filler flap | Dimension "O" | mm | 3.5 (0.5) |
See picture | |||||
Feeler gauge
129 589 03 21 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1001-13A | Blind rivet 6.414 | A 003 990 35 97 |
P63.10-2862-06
1 Install rear outer wheel well with rear fender, fit and fasten.
2 Install taillamp, rubber seal and locking eye.
3 Check and adjust gaps:
Rear fender to taillamp
Trunk lid to upper rear fender
Trunk lid covering to taillamp
Rear door to upper side section
Rear door to lower side section
Use feeler gage!
4 Drill 6.5 mm rivet holes (area K).
5 Remove rear outer wheel well and deburr rivet holes on both sides.
P63.10-2867-08
6 Install rear outer wheel well and fasten with pop-up rivets with locking thread.
7 Rivet rear outer wheel well with 6.4 x 14 mm dia. Polygrip flat head rivets (area K).
P63.10-2868-09
8 Rear outer wheel well (areas F,G,H and I).
9 Rear outer wheel well (area J).
P63.10-2873-09
10 (areas A,B and D).
11 Clean weld with wire brush.
12 Remove grinding and drilling chips with wet/dry vacuum cleaner.
13 Coat weld and inner adjacent surfaces with zinc dust paint.