Test and adjustment values for gap dimensions
Number | Designation | Model | |||
BE60.00-P-1002-01G | Gap dimension | Front door to A-pillar | Dimension "D" | mm | 1 |
Front door to fender | Dimension "E" | mm | 3.5 (-0.5/+1) | ||
Front door to rear fender | Dimension "F" | mm | 3.5 (-0.5/+1) | ||
See picture | |||||
BE60.00-P-1003-01G | Gap dimension | Trunk lid to rear fender, top | Dimension "G" | mm | 3.5 (1) |
Trunk lid to rear lamp unit | Dimension "H" | mm | 3.5 (0.5/+1) | ||
Trunk lid to bumper | Dimension "I" | mm | 6.5 (+1) | ||
Rear fender to rear lamp unit | Dimension "J" | mm | 3 (1) | ||
Trunk lid license plate panel to rear lamp unit | Dimension "K" | mm | 2.5 (0.5) | ||
See picture | |||||
BE60.00-P-1004-01G | Gap dimension | Fuel filler flap | Dimension "L" | mm | 3.2 (+0.5) |
See picture | |||||
BE60.00-P-1006-01G | Gap dimension | Soft top to windshield frame | Dimension "M" | mm | 10 (2) |
Soft top to soft top compartment cover | Dimension "N" | mm | 3 (0.5) | ||
See picture | |||||
BE60.00-P-1007-01G | Gap dimension | Soft top compartment cover/ | Dimension "O" | mm | 3 (0.5) |
Soft top compartment cover to trunk lid | Dimension "P" | mm | 4.5 (1) | ||
See picture | |||||
000 589 87 63 00
Spacer
Feeler gauge
129 589 03 21 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1001-13A | Blind rivet 6.414 | A 003 990 35 97 |
P63.10-2997-09
1 Install rear outer wheel well with rear fender, fit and fasten.
2 Install taillamp, spacers and striker eye.
3 Check and adjust gaps:
Rear fender to taillamp
Trunk lid to top of rear fender
Trunk lid cover to taillamp
Front door to upper rear fender
Front door to lower rear fender.
Use feeler gage!
4 Drill dia. 6.5 mm rivet holes (area H).
5 Remove rear fender and outer wheel well and deburr rivet holes on both sides
P63.10-2999-06
6 Apply MB body sealant to foam parts (areas I and J).
Remove and replace damaged foam parts.
P63.10-3003-09
7 Install left and/or right outer wheel well with manual temporary fasteners and fasten with clamping pliers.
8 Rivet outer wheel well with Polygrip flat head rivets,
dia. 6.4 x 14 mm (area H).
9 Weld in outer wheel well with (areas A, B, C, K, L and M).
10 Weld in with (area N).
11 Clean weld with wire brush.