Test values for gap dimensions on hoods, doors and lids
Number | Designation | Model | |||
BE60.00-P-1002-01E | Gap dimension | Front door to A-pillar | Dimension "B" | mm | 6.5 (+1) |
Front door to fender | Dimension "H" | mm | 3.5 (–0.5/+1) | ||
Front door to rear door | Dimension "I" | mm | - | ||
Front door to roof | Dimension "C" | mm | - | ||
Rear door to C-pillar | Dimension "T" | mm | - | ||
Rear door to side section, bottom | Dimension "J" | mm | - | ||
Front door to rear fender | Dimension "P" | mm | 3,5 (+1.0/–0.5) | ||
See picture | |||||
BE60.00-P-1003-01E | Gap dimension | Trunk lid to rear fender, top | Dimension "F" | mm | - |
Trunk lid to rear lamp unit | Dimension "M" | mm | - | ||
Rear fender to rear lamp unit | Dimension "U" | mm | 2,5 (0,5) | ||
See picture | |||||
BE60.00-P-1004-01E | Gap dimension | Rear-end door to roof | Dimension "E" | mm | 8,5 (+1) |
Rear-end door to rear fender | Dimension "M" | mm | 3.5 (1) | ||
Rear-end door to taillamp | Dimension "L" | mm | 4 (1) | ||
Rear-end door to bumper | Dimension "S" | mm | 6,5 (–1,5) | ||
Rear-end door to D-pillar | Dimension "Q" | mm | - | ||
See picture | |||||
BE60.00-P-1005-01E | Gap dimension | Fuel filler flap | Dimension "K" | mm | 3,5 (1) |
See picture | |||||
Feeler gauge
129 589 03 21 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.50-2250-09
1 Fit and fasten outer wheel well with rear fender
2 Install rear lamp, rubber seal and locking eye.
3 Check gaps and adjust (see arrows)
Use feeler gauge.
P63.10-2527-09
4 Weld in outer rear wheel well with (areas D to G).
5 Weld in outer rear wheel well with (areas H, I and J).
6 Weld in outer rear wheel well with (area B).
P63.10-2530-06
6 Weld in outer rear wheel well with (area H).
7 Remove grinding and drill shavings using wet/dry vacuum cleaner.