ar6310p067006mfc

Install outer rear wheel well

Type ar · topic 63.10 · version 0100 · 2019-08-13

Applies to: Model 118.3

Where it sits

Function group 3 Body › 63 Side wall › 63.10 Side wall — Series 118 (models 3**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.41 Carrier/wheel well — Series 118 (models 3**)

AR63.10-P-0670-06MFC

Install outer rear wheel well

Model

118.3

Repair materials

Number

Designation

Order number

BR00.45-Z-1035-13A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

A 000 991 76 32

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71

The following operation steps are shown on the left side of the vehicle. This must be similarly performed for damage to the right side of the vehicle.
Additional information can be found in the superordinate service document.
The safety information in the superordinate service document must be observed.

Install outer rear wheel well

P63.10-A101-09

1

Install outer rear wheel well (2), fit, and fix in place.

2

Drill rivet holes in outer rear wheel well (2) with a diameter of 6.7 mm (areas H).

3

Remove outer rear wheel well (2).

4

Deburr outer rear wheel well (2) and body on both sides.

5

Remove drilling chips.

6

Coat insides of rivet holes with zinc dust paint.

Install outer rear wheel well

P63.10-A117-09

7

Apply 2-component adhesive in cross-hatched areas on body.

Observe pretreatment of bonding surfaces and manufacturer's specifications for drying and processing time of 2-component adhesive.

Install outer rear wheel well

P63.10-A102-09

8

Install outer rear wheel well (2), fit, and fix in place.

9

Rivet outer rear wheel well (2) with 6.4x12 mm rivets (areas I).

10

Outer rear wheel well (2) (areas J).

11

Flatten down fixing lug (3).

Install outer rear wheel well

12

Install side wall reinforcement (1), fit, and fix in place.



13

Drill rivet holes in side wall reinforcement (1) with a diameter of 6.7 mm (areas K).



14

Grind mating surfaces on side wall reinforcement (1) down to bare metal in cross-hatched areas.



15

Remove side wall reinforcement (1).



16

Deburr rivet holes on side wall reinforcement (1) and body on both sides.



17

Remove drill chips and grinding dust.



18

Coat insides of rivet holes with zinc dust paint.


P63.10-A104-06

Install outer rear wheel well

19

Rivet side wall reinforcement (1) with 6.4x12 mm rivets (areas M).



20

Side wall reinforcement (1) (area L).


P63.10-A103-06