Test and adjustment values, gap dimensions at hoods, doors and covers
Number | Designation | Model | |||
BE60.00-P-1002-01A | Gap dimension | Front door to A-pillar | Dimension"B" | mm | 6.5 (0.5) |
Front door to fender | Dimension "H" | mm | 5.0 (0.5) | ||
Front door to rear door | Dimension "I" | mm | 5.0 (0.5) | ||
Front door to roof | Dimension"C" | mm | 6.5 (0.5) | ||
Rear door to top side section | Dimension "D" | mm | - | ||
Rear door to bottom side section | Dimension "J" | mm | 5.0 (0.5) | ||
Fender to A-pillar | Dimension "Q" | mm | - | ||
Front door to rear fender | Dimension"P" | mm | - | ||
See picture in | |||||
BE60.00-P-1004-01A | Gap dimension | Rear-end door to roof | Dimension"E" | mm | 7.0 (0.5) |
Rear-end door to D-pillar | Dimension"F" | mm | - | ||
Rear-end door to D-pillar | Dimension "G" | mm | - | ||
Rear-end door to rear fender | Dimension "M" | mm | 6.0 (0.5) | ||
See picture in | |||||
168 589 04 23 00
Side window gage for left and right rear fenders
Feeler gauge
129 589 03 21 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
BR00.45-Z-1001-13A | Blind rivet 6.414 | A 003 990 35 97 |
P63.10-3351-06
1 Install rear outer wheelhouse with rear fender and side window gage, fit and fasten
2 Install rubber seal and striker eye.
3 Check and adjust gaps:
Rear door to upper side section
Rear door to bottom side section
Rear-end door to rear fender
Use feeler gauge.
P63.10-3355-04
4 Drill 6.5 mm dia. rivet holes (area C).
5 Remove rear outer wheelhouse
6 Deburr rivet holes on both sides
7 Coat insides of riveted joint with zinc dust paint.
Shown on vehicle with completely removed rear fender
P63.10-3362-06
8 Install rear outer wheelhouse with screw-on clamping grippers and clamping pliers, fit and fasten.
9 Rivet rear outer wheelhouse with 6.4 x 14 mm dia. Polygrip flat head rivets (area C).
10 Weld in rear outer wheelhouse with (areas E and F).
11 Weld in rear outer wheelhouse with (area D).
12 Grind MIG spot welds down flat (arrows).
13 Clean MIG spot welds and resistance spot welds with wire brush.
14 Coat MIG spot welds and resistance spot welds with zinc dust paint.
15 Fit reinforcement on outer longitudinal member and fasten with clamping pliers.
16 Weld in reinforcement on outer longitudinal member with (area A).
17 Weld in reinforcement on outer longitudinal member with (area B).
18 Grind MIG spot welds down flat (area A).
19 Clean MIG weld with wire brush (area B).
20 Coat MIG weld with zinc dust paint (area B).