ar6310p067006cw

Install outer rear wheel well

Type ar · topic 63.10 · version 0102 · 2012-10-30

Applies to: MODEL 204.0/3

Where it sits

Function group 3 Body › 63 Side wall › 63.10 Side wall — Series 204 (models 0**, 3**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.41 Carrier/wheel well — Series 204 (models 0**, 3**)

AR63.10-P-0670-06CW

Install outer rear wheel well

MODEL

204.0/3

Shown on model 204.0

Install outer rear wheel well

1

Install outer rear wheel well (1), rear fender, trunk lid, taillamps and rubber seal and fit.


2

Check gaps using feeler gauge and adjust.


3

Fix outer rear wheel well (1) and rear fender in place.


4

Remove trunk lid, taillamps and rubber seal.


5

Drill rivet holes in outer rear wheel well (1) using 6.5 mm dia. bit (area A).


6

Remove rear fender and outer rear wheel well (1).


7

Deburr rivet holes on outer rear wheel well (1) on both sides.


8

Coat insides of rivet connections with zinc dust paint suitable for spot welding.

P63.10-4280-03

Shown on model 204.0

Install outer rear wheel well

9

Install outer rear wheel well (1), fit and fix in place.


10

Rivet outer rear wheel well(1) with 6.4 x 14 blind rivets (area A).


11

Outer rear wheel well (1) (areas B, C, D and E).


12

Foam rubber element (arrow) on outer rear wheel well (1) (area F).

P63.10-4283-06

Install outer rear wheel well

P63.10-5082-08

a

Approx. 141 mm

c

approx. 165 mm

b

Approx. 143 mm

13

MODEL 204.3
with CODE P98 (Black Series)Scribe separating point on outer rear wheel well (1), cut and grind down to bare metal (area G).

Install outer rear wheel well

P63.10-5083-08

14

MODEL 204.3
with CODE P98 (Black Series)Grind mating surfaces on extension of outer rear wheel well (2) down to bare metal in crosshatched areas (area H).

15

MODEL 204.3
with CODE P98 (Black Series)Coat insides of spot weld flange on outer rear wheel well (1) and extension of outer rear wheel well (2) with zinc dust paint suitable for spot welding (areas G and H).

Do not coat bonding surfaces with dust paint suitable for spot welding.
Otherwise adhesion problems may occur.

16

MODEL 204.3
with CODE P98 (Black Series)Apply 2-component adhesive to crosshatched area (area H).

Observe pretreatment of bonding surfaces.

Refer to the manufacturer's information for the curing and working times of 2-component adhesive.

17

MODEL 204.3
with CODE P98 (Black Series)Install section of outer rear wheel well extension (2) with rear fender, fit and fix in place.

18

MODEL 204.3
with CODE P98 (Black Series)Outer rear wheel well extension (2) (area J).

19

Clean weld joints.

20

Remove shavings and drill chips.