ar6310p060004e

Preparing and welding in left interior side wall C-pillar

Type ar · topic 63.10 · version 0106 · 2006-07-26

Applies to: MODEL 202.01 /02 /033 /12 /13

Where it sits

Function group 3 Body › 63 Side wall › 63.10 Side wall — Series 202 (models 01*, 02*, 033, 12*, 13*)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 202 (models 01*, 02*, 033, 12*, 13*)

AR63.10-P-0600-04E

Preparing and welding in left interior side wall C-pillar

Preparing and welding in left interior side wall C-pillar
Preparing and welding in left interior side wall C-pillar
Preparing and welding in left interior side wall C-pillar

140 589 26 23 00

129 589 03 23 00

202 589 13 23 00

Multi-Z elements MZ 260

Set of check and welding gages

Portal frame

Commercially available tools

Number

Designation

WH58.30-Z-1003-01A

Electrode miller

WH58.30-Z-1001-02A

Hole punching pliers, dia. 6 mm.

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

Workshop equipment

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

Preparing and welding in left interior side wall C-pillar
Preparing and welding in left interior side wall C-pillar

P63.10-0275-01

P63.10-0283-01

1 Punch 6 mm dia. holes in rear of longitudinal member and side wall
C-pillar with hole punching pliers
(areas A-D).

Preparing and welding in left interior side wall C-pillar
Preparing and welding in left interior side wall C-pillar

P63.10-0290-01

P63.10-0289-01

2 Grind connection surfaces on interior side wall C-pillar down to bare metal (shaded areas).

3 Grind spot weld flanges down to bare metal on both sides.

4 Coat insides of spot welding flanges with zinc dust paint.

Preparing and welding in left interior side wall C-pillar

P63.10-0296-09

5 Install side wall C-pillar with aid of side portal, fasten with clamps and sheet metal screws.

6 MIG weld side wall C-pillar.

Areas: A -

B -

Preparing and welding in left interior side wall C-pillar

P63.10-0301-09

7 Spot weld side wall C-pillar at connection to rear longitudinal member.

8 Remove side portal.