Special tools
220 589 03 23 00
Template
Spot weld cutter
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220 589 04 23 00
Template
Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1002-02A | Hole punching pliers, dia. 7 mm | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
P63.10-2073-06
1 Mark cut in area A according to specifications (dimension a) and separate with body saw, remove remaining piece.
2 Mark cut in area B according to specifications (dimension d) and separate with body saw.
Do not damage reinforcement beneath.
Dimensions: a = 120 mm
d = 100 mm
3 Cut spot welds in area C, remove cover, will be used later as window (cover plate).
4 Measure cut in area D according to remaining reinforcement in vehicle, mark and cut with body saw, remove remaining piece.
P63.10-2127-06
5 Mark cut on upper B-pillar with aid of template (arrows). Cut in area E with body saw.
Do not damage reinforcement beneath.
6 Cut out spot welds in area F, remove remaining piece.
P63.10-2082-09
7 Grind connection surfaces for installation of new part down to bare metal (shaded areas).
Grind both sides of spot welding flanges down to bare metal.
Coat insides of spot welding flanges with zinc dust paint.
P63.10-2086-06
8 Drill out holes in area G (8 mm dia.).
9 Punch 7 mm dia. holes in areas H and I with hole punching pliers.