ar6310d588604fa

Weld in right side wall paneling

Type ar · topic 63.10 · version 0101 · 2017-03-13

Applies to: Model 909.6 with code T16 (Sliding door right)

Where it sits

Function group 3 Body › 63 Side wall › 63.10 Side wall — Series 909 (models 6**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 909 (models 6**)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.39 Right panel — Series 909 (models 6**)

AR63.10-D-5886-04FA

Weld in right side wall paneling

Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Model

909.6

with code T16 (Sliding door right)

Repair materials

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

Weld in right side wall paneling

1

Apply sealant to side wall seatbelts (2) and side wall reinforcements (3).



2

Install side wall paneling (1), fit and fix in place.


D63.10-0001-06

Weld in right side wall paneling

3

Side wall paneling (1) (areas A and B).



4

Side wall paneling (1) (area C).


Inert gas weld in intervals and allow welding area to cool down in between. This reduces heat distortion.


D63.10-1870-06

Weld in right side wall paneling

5

Side wall paneling (1) (areas D and E).


Counterhold steel and copper block (approx. 25 mm x 25 mm x 200 mm) from outside.
Otherwise the sheet steel parts can distort.


D63.10-1869-12

Weld in right side wall paneling

6

Sidewall paneling (1) (area F).


D63.10-1871-03

Weld in right side wall paneling

7

Side wall paneling (1) (area G).


D63.10-1872-01

Weld in right side wall paneling

8

Sidewall paneling (1) (Area H).



9

Grind inert gas welds down flat.



10

Restore surface and smooth.



11

Remove grinding dust.


D63.10-1873-01

Referenced documents