ar6310d588602fa

Prepare connecting plates for right side wall paneling

Type ar · topic 63.10 · version 0101 · 2017-03-13

Applies to: Model 909.6 with code T16 (Sliding door right) Model 909.843 with code T16 (Sliding door right) except code W03 (Body extension)

Where it sits

Function group 3 Body › 63 Side wall › 63.10 Side wall — Series 909 (models 6**, 843)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.35 Fender/sidewall — Series 909 (models 6**, 843)

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.39 Right panel — Series 909 (models 6**, 843)

AR63.10-D-5886-02FA

Prepare connecting plates for right side wall paneling

Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

General information on body repair

AH60.00-N-0001-01A

Model

909.6

with code T16 (Sliding door right)

Model

909.843

with code T16 (Sliding door right)

except code W03 (Body extension)

Prepare connecting plates for right side wall paneling

201 589 00 51 00

Spot weld milling cutter

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

Prepare connecting plates for right side wall paneling

D63.10-1864-09

1

Expose spot welds on sheet metal remains (7, 8) and cut with spot weld milling cutter (areas A and B).

2

Remove sheet metal remains (7, 8).

3

Carefully down sheet metal remains (9) at bottom of entry.

4

Grind mating surfaces down to bare metal.

Sand down spot weld flanges to bare metal on both sides.

5.1

Model 909.6
with code T16 (Sliding door right)
Level adhesive residues on side wall reinforcements (3) and side wall seatbelts (2) down to 1 mm.

5.2

Model 909.843
with code T16 (Sliding door right)
except code W03 (Body extension)
Level adhesive residues on side wall reinforcements (3) down to 1 mm.

6

Remove grinding dust and drill chips.

7

Coat inside of spot welding flanges with zinc dust paint.

Referenced documents