D63.10-2105-09
Shown on model 907.733 except code D03 (roof and rear-end doors, high version) with code T16 (right sliding door) on the right side of the vehicle |
1 | Rear side wall paneling | 2 | Side roof paneling |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | General information on body repair | ||
| Remove | ||
1 | Remove all detachable parts in area of repair point. | ||
2 | Cover detachable parts that remain in vehicle with welding protection blankets. | Commercially available devices/tools | |
3 | Cut off rear side wall paneling (1) with side roof paneling (2). |
| |
Model 907.6/7 except code T16 (right sliding door) right side of vehicle or except code T19 (left sliding door) left side of vehicle, model 910.6 except code T16 (right sliding door) right side of vehicle or except code T19 (left sliding door) left side of vehicle | |||
| 000 588 00 84 00 Heat gun | ||
Commercially available devices/tools | |||
1K-zinc dust paint | |||
4 | Prepare rear side wall paneling (1) with side roof paneling (2) for installation. |
| |
Model 907.6/7 except code T16 (right sliding door) right side of vehicle or except code T19 (left sliding door) left side of vehicle, model 910.6 except code T16 (right sliding door) right side of vehicle or except code T19 (left sliding door) left side of vehicle | |||
| 000 588 01 84 00 Welder | ||
Commercially available devices/tools | |||
1K-zinc dust paint | |||
Set of templates | |||
5 | Separate window cutout from sidewall paneling. |
| |
Commercially available devices/tools | |||
1K-zinc dust paint | |||
Set of templates | |||
| Install | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
6 | Install rear side wall paneling (1) with side roof paneling (2). |
| |
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
Model 907.6/7 except code T16 (right sliding door) right side of vehicle or except code T19 (left sliding door) left side of vehicle, model 910.6 except code T16 (right sliding door) right side of vehicle or except code T19 (left sliding door) left side of vehicle | |||
| 000 588 01 84 00 Welder | ||
| 000 588 02 84 00 Welder | ||
Commercially available devices/tools | |||
Black seam seal 300 ml | |||
7 | Clean weld joints and sheet metal flanges with rotary wire brush. | Commercially available devices/tools | |
8 | Remove welding protection blankets. | Commercially available devices/tools | |
9 | Clean repair area. | Commercially available devices/tools | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
10 | Prime repair area with a primer filler. | ||
Topical note | Notes on paintwork repairs | ||
Use only primer filler approved by Daimler AG: | |||
11 | Seal seam after repair. | ||
Supplement standard seals with sealant. | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
12 | Paint repair area and adjacent surfaces. | ||
Topical note | Notes on paintwork repairs | ||
Use only paints approved by Daimler AG: | |||
13 | Supplement cavity preservation. | ||
14 | Install detachable parts in area of repair point. |
906 589 01 23 00
Set of templates
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ah9800p940802a Notes on paintwork repairs
- ar6310d014001tsc Cut off rear side wall paneling with side roof paneling
- ar6310d014001tsd Cut off rear side wall paneling with side roof paneling
- ar6310d014002tsc Prepare rear side wall paneling with side roof paneling for installation
- ar6310d014002tsd Prepare rear side wall paneling with side roof paneling for installation
- ar6310d014003tsc Install rear side wall paneling with side roof paneling
- ar6310d014003tsd Install rear side wall paneling with side roof paneling
- ar6310d589205ts Separate window cutout from side wall paneling
- ar9710d4000ts Seam sealing following repair
- ar9720d1500ts Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as9800z000201a Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.
- ws5400p0049b 000 588 00 84 00 Heat gun
- ws6000p0021k 000 588 01 84 00 Welder
- ws6000p0022k 000 588 02 84 00 Welder