Remove/install inner section of rear side wall paneling up to the window cutout

AR63.10-D-0040TS

Remove/install inner section of rear side wall paneling up to the window cutout

30.01.2019

Model

907.6

with code W22 (Fixed window, center left)

with code W23 (Fixed window, center right)

Model

907.6

with code W24 (Sliding window center left)

with code W25 (Sliding window center right)

Model

907.6

with code W27 (Fixed window, rear left)

with code W28 (Fixed window at rear right)

Model

907.6

with code W34 (Sliding window rear left)

with code W35 (Sliding window rear right)

Model

907.7

Shown on model 907.633 except code D03 (Roof and rear-end doors, high version), left side of vehicle

1

Sidewall inner section

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

Topical note

General information on body repair

AH60.00-N-0001-01A



Remove

1

Remove all detachable parts in area of repair point.

2

Cover detachable parts that remain in vehicle with welding protection blankets.

 Commercially available devices/tools
Welding protection blanket

3

Remove lower rear side wall paneling in front of wheel arch.

Model 907.6/7 with code T16 (right sliding door) right side of vehicle, model 907.6/7 with code T19 (left sliding door) left side of vehicle

AR63.10-D-5666-01TS

Model 907.6/7 except code T16 (right sliding door) right side of vehicle, model 907.6/7 except code T19 (left sliding door) left side of vehicle

AR63.10-D-5666-01TSB



000 588 00 84 00 Heat gun

WS54.00-P-0049B

 Commercially available devices/tools
Body power jigsaw
Rotary wire brush
Spot weld milling machine
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

4

Remove lower rear side wall paneling after wheel arch.

AR63.10-D-5667-01TS

 Commercially available devices/tools
Body power jigsaw
Rotary wire brush
Spot weld milling machine
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

5

Remove rear side wall paneling up to window cutout.

Model 907.6/7 with code T16 (Sliding door, right) right side of vehicle, model 907.6/7 with code T19 (Sliding door, left) left side of vehicle

AR63.10-D-0026-01TS

Model 907.6/7 except code T16 (right sliding door) right side of vehicle, model 907.6/7 except code T19 (left sliding door) left side of vehicle

AR63.10-D-0026-01TSB



000 588 00 84 00 Heat gun

WS54.00-P-0049B

 Commercially available devices/tools
Body power jigsaw
Rotary wire brush
Spot weld milling machine
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

6

Remove inside part of sidewall (1).

AR63.10-D-0040-01TS

 Commercially available devices/tools
Body power jigsaw
Rotary wire brush
Spot weld milling machine
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

7

Prepare inside part of sidewall (1) for installation.

AR63.10-D-0040-02TS

 Commercially available devices/tools
Body power jigsaw
Hole punching pliers 6 mm
Rotary wire brush
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

8

Prepare rear side wall paneling up to window cutout for installation.

Model 907.6/7 with code T16 (right sliding door) right side of vehicle, model 907.6/7 with code T19 (left sliding door) left side of vehicle

AR63.10-D-0026-02TS

Model 907.6/7 except code T16 (right sliding door) right side of vehicle, model 907.6/7 except code T19 (left sliding door) left side of vehicle

AR63.10-D-0026-02TSB

 Commercially available devices/tools
Body power jigsaw
Hole punching pliers 6 mm
Hand drill
Rotary wire brush
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

9

Prepare lower rear side wall paneling in front of wheel arch for installation.

Model 907.6/7 with code T16 (right sliding door) right side of vehicle, model 907.6/7 with code T19 (left sliding door) left side of vehicle

AR63.10-D-5666-02TS

Model 907.6/7 except code T16 (right sliding door) right side of vehicle, model 907.6/7 except code T19 (left sliding door) left side of vehicle

AR63.10-D-5666-02TSB

 Commercially available devices/tools
Body power jigsaw
Hole punching pliers
Rotary wire brush
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

10

Prepare lower rear side wall paneling after wheel arch for installation.

AR63.10-D-5667-02TS

 Commercially available devices/tools
Rotary wire brush
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

11

Separate window cutout of rear side wall paneling.

Model 907.6 with one window, model 907.7

AR63.10-D-5892-05TS

 Commercially available devices/tools
Body power jigsaw
Clamping pliers (Standard)
Rotary wire brush
Wet and dry vacuum cleaner

1K-zinc dust paint

*BR00.45-Z-1056-07A

 Set of templates

*906589012300



Install

12

Install inside part of sidewall (1).

AR63.10-D-0040-03TS



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

 Commercially available devices/tools
Clamping pliers (Standard)
Angular grinder
Rotary wire brush
Wet and dry vacuum cleaner

13

Install rear side wall paneling up to window cutout.

Model 907.6/7 with code T16 (right sliding door) right side of vehicle, model 907.6/7 with code T19 (left sliding door) left side of vehicle

AR63.10-D-0026-03TS

Model 907.6/7 except code T16 (right sliding door) right side of vehicle, model 907.6/7 except code T19 (left sliding door) left side of vehicle

AR63.10-D-0026-03TSB



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

 Commercially available devices/tools
Clamping pliers (Standard)
Squeeze gun
Angular grinder
Rotary wire brush
Wet and dry vacuum cleaner

Black seam seal 300 ml

*BR00.45-Z-1107-01A

If no body solder is used to restore the surfaces,



use a basic body filler on the body.

Process filler on body

AR60.00-S-0031-01P

 Commercially available devices/tools
Rotary wire brush
Wet and dry vacuum cleaner

Silicone remover Order No. 3295

*BR00.45-Z-1052-04A

Basic body filler

*BR00.45-Z-1057-07A

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

14

Install and weld in lower rear side wall paneling in front of wheel arch.

Model 907.6/7 with code T16 (right sliding door) right side of vehicle, model 907.6/7 with code T19 (left sliding door) left side of vehicle

AR63.10-D-5666-03TS

Model 907.6/7 except code T16 (right sliding door) right side of vehicle, model 907.6/7 except code T19 (left sliding door) left side of vehicle

AR63.10-D-5666-03TSB



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

 Commercially available devices/tools
Clamping pliers (Standard)
Squeeze gun
Angular grinder
Rotary wire brush
Wet and dry vacuum cleaner

Black seam seal 300 ml

*BR00.45-Z-1107-01A

15

Install and weld in lower rear side wall paneling after wheel arch.

AR63.10-D-5667-03TS



000 588 01 84 00 Welder

WS60.00-P-0021K



000 588 02 84 00 Welder

WS60.00-P-0022K

 Commercially available devices/tools
Clamping pliers (Standard)
Angular grinder
Rotary wire brush
Wet and dry vacuum cleaner

16

Clean weld joints and sheet metal flanges with rotary wire brush.

 Commercially available devices/tools
Rotary wire brush

17

Remove welding protection blankets.

 Commercially available devices/tools
Welding protection blanket

18

Clean repair area.

 Commercially available devices/tools
Wet and dry vacuum cleaner

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

19

Prime repair area with a primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG:
http://xentryportal.mercedes-benz.com

20

Seal seam after repair.

AR97.10-D-4000TS

 Supplement standard seals with sealant.

 Danger

Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.

No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.

AS98.00-Z-0002-01A

21

Paint repair area and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only paints approved by Daimler AG:
http://xentryportal.mercedes-benz.com

22

Supplement cavity preservation

AR97.20-D-1500TS

23

Install all detachable parts in area of repair point.

Repair materials

Number

Designation

Order number

BR00.45-Z-1052-04A

Silicone remover Order No. 3295

Prosol Lacke + Farben GmbH
Schneidmühlweg 12
63741 Aschaffenburg
Germany
Tel. +49 6021 3480-0
Fax +49 6021 3480-40
http://www.prosol-farben.de

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1057-07A

Basic body filler

A 012 989 29 71

BR00.45-Z-1107-01A

Black seam seal 300 ml

A 005 989 63 20

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71