Install rear side wall paneling

AR63.10-D-0030-03HA

Install rear side wall paneling

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A



000 588 02 84 00 Welder

WS60.00-P-0022K



000 588 01 84 00 Welder

WS60.00-P-0021K

Model

900.6

Left side of vehicle

Model

900.6

except code T16 (Sliding door right)

Right side of vehicle

Model

906.6/7

with code D03 (Roof and rear-end doors, high version)

except code T16 (Sliding door right)

Right side of vehicle

Model

906.6/7

with code D03 (Roof and rear-end doors, high version)

except code T19 (Sliding door left)

Left side of vehicle

Model

906.6/7

with code D05 (Super-high roof)

except code T16 (Sliding door right)

Right side of vehicle

Model

906.6/7

with code D05 (Super-high roof)

except code T19 (Sliding door left)

Left side of vehicle

Model

906.6/7

with code D06 (Super-high roof painted in vehicle colour)

except code T16 (Sliding door right)

Right side of vehicle

Model

906.6/7

with code D06 (Super-high roof painted in vehicle colour)

except code T19 (Sliding door left)

Left side of vehicle

Repair materials

Number

Designation

Order number

BR00.45-Z-1107-01A

Black seam seal 300 ml

A 005 989 63 20

1

Apply seam seal in cross-hatched areas.

Shown with code W27 (Stationary left rear window) except code T19 (Left sliding door)

2

Model 906.6/7 except code W27 (Stationary left rear window), except code W28 (Stationary right rear window), except code W32 (Electric rear passenger compartment pop-out window), except code W34 (Left rear sliding window), except code W35 (Right rear sliding window)
Apply seam seal on the respective side wall paneling inner section (5) in cross-hatched areas.

Shown except code W27 (Stationary left rear window), except code W32 (Electric rear passenger compartment pop-out window) and except code W34 (Left rear sliding window)

Shown with code W27 (Stationary left rear window) except code T19 (Left sliding door)

3

Install rear side wall paneling (1), fit and fix in place.

 Use set of templates to align rear side wall paneling (1) to side roof paneling  .

4

Model 900.6 Model 906.6/7 with code W27 (Stationary left rear window) left side of vehicle Model 906.6/7 with code W28 (Stationary right rear window) right side of vehicle Model 906.6/7 with code W34 (Left rear sliding window) left side of vehicle Model 906.6/7 with code W35 (Right rear sliding window) right side of vehicle Model 906.6/7 with code W32 (Electric rear passenger compartment pop-out window )
Rear side wall paneling (1)   (area A).

5

Tack weld rear side wall paneling (1)   (areas I, J and K).

6

Grind inert gas tack welds down flat (areas I, J and K).

Shown with code W27 (Stationary left rear window) except code T19 (Left sliding door)

Shown with code W27 (Stationary left rear window) except code T19 (Left sliding door)

7

Rear side wall paneling (1)   (areas B, C, D, E and H).

8

Rear side wall paneling (1)   (areas F and G).

9

Readjust spot weld flange on rear side wall paneling (1) on wheel arch (area H).

Shown with code W27 (Stationary left rear window) except code T19 (Left sliding door)

10

Rear side wall paneling (1)   (areas K and L).

11

Clean weld joints.

12

Remove shavings.