1 | Side reinforcement |
P62.20-4707-06
| Remove | ||
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Warning | Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Danger | Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear dust filter mask, safety glasses and protective gloves. | |
Topical note | General information on body repair | ||
Topical note | Measures for preventing damage to components when performing electric welding and soldering work | ||
Topical note | Pretreatment of bonding surfaces | ||
Topical note | General information on crack diagnosis of aluminum parts | ||
General notes on welding | |||
General information on MB materials | |||
General information on riveting | |||
Note on working on aluminum components and vehicles | |||
1 | Remove detachable parts in area to be repaired | ||
2 | Cover all detachable parts remaining on vehicle with spark protection blankets | ||
3 | Separate side reinforcement (1) | ||
Recycled and reused aluminum component parts must be disposed of properly and in an environment-friendly manner. | |||
4 | Prepare new side reinforcement (1) for installation | ||
| Install | ||
5 | Install side reinforcement (1) | ||
Adhesive kit, body, 2-component adhesive | |||
Blind rivet 6.514.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | |||
Blind rivet 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | |||
6 | Clean sheet metal flanges with round brush | ||
7 | Remove protective covers | ||
8 | Clean repair area | ||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
9 | Prime repair area using primer filler | ||
Topical note | Notes on paintwork repairs | ||
Use only primer filler approved by Daimler AG. | |||
Refer to: | |||
| |||
http://portal.aftersales.i.daimler.com | |||
10 | Seal seam following repairs | ||
Supplement standard seam seal. | |||
White sealing compound, 310 ml, DBL 6069.20 | |||
Seam sealant, sprayable 310 ml | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
11 | Paint repair areas and adjacent surfaces | ||
Topical note | Notes on paintwork repairs | ||
Use only paints approved by Daimler AG. | |||
Refer to: | |||
| |||
http://portal.aftersales.i.daimler.com | |||
12 | Add cavity preserving agent | ||
Topical note | Notes on cavity preservation | ||
Cavity preservation (free of solvents), 1 liter | |||
13 | Install all detachable body components in area to be repaired |
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
BR00.45-Z-1003-05A | Cavity preservation (free of solvents), 1 liter | A 000 986 72 70 10 |
BR00.45-Z-1016-13A | Blind rivet 6.514.5 (clamping range 4 mm to 7 mm, draw-off strength min. 19 kN) | A 004 990 17 97 |
BR00.45-Z-1034-13A | Blind rivet 6.4 (clamping range 7.82 mm to 9.83 mm, draw-off strength min. 16 kN) | A 003 990 80 97 |
BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 012 989 17 71 |
Referenced documents
- ah6000n000101a General information on body repair
- ah6000p000102a Measures for preventing damage to components when performing electric welding and soldering work
- ah6000p000301n General information on riveting
- ah6000p000501n General notes on welding
- ah6000p000801sx Pretreatment of bonding surfaces
- ah6000p001401n General information on crack diagnosis of aluminum parts
- ah6000p003401sl Note on working on aluminum components and vehicles
- ah9720p000101b Notes on cavity preservation
- ah9800p940802a Notes on paintwork repairs
- ah9800p940903a General information on MB materials
- ar6230p140101rk Remove side reinforcement
- ar6230p140102rk Prepare side reinforcement
- ar6230p140103rk Install side reinforcement
- ar9710p4000rk Seam sealing following repair
- ar9720p1500rk Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001601a Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as6000z000701n Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust
- as9800z000201a Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.