ar6230p140003v

Weld in reinforcement

Type ar · topic 62.30 · version 0102 · 2010-04-14

Applies to: MODEL 171

Where it sits

Function group 3 Body › 62 Front end and fire wall › 62.30 Front cross member and reinforcement — Series 171

EinPAS 35 Body/frame/detachable parts › 35.30 Front end › 35.30.30 Front end, complete — Series 171

EinPAS 35 Body/frame/detachable parts › 35.30 Front end › 35.30.40 Firewall — Series 171

AR62.30-P-1400-03V

Weld in reinforcement

Weld in reinforcement
Weld in reinforcement

171 589 02 23 00

Welding device

Welding device

171 589 01 23 00

Repair materials

Number

Designation

Order number

BR00.45-Z-1018-07A

Primer spray can with repair kit

A 000 986 32 50

BR00.45-Z-1001-13A

Blind rivet 6.414

A 003 990 35 97

Weld in reinforcement

P62.30-2599-09

1 Install front reinforcement (1), front reinforcement cover (2) and center support (3) with welding device, fit and fasten with clamping pliers.

2 Drill dia. 6.5 mm rivet holes in front reinforcement (1) and center support (3) (areas A, B, C and D).

3 Remove welding device.

4 Remove front reinforcement (1), front reinforcement cover (2) and center support (3)

5 Deburr rivet holes on both sides

6 Apply primer to inside of rivet connections

Weld in reinforcement

P62.30-2605-09

7 Install front reinforcement (1), front reinforcement cover (2) and center support (3) with welding device, fit and fasten with manual temporary fastener and clamping pliers.

8 Weld in front reinforcement (1), front reinforcement cover (2) and center support (3) with
(areas E, F, G, H and I).

Weld in reinforcement

P62.30-2611-09

9 Weld in front reinforcement (1) and front reinforcement cover (2) with (areas J and K).

10 Weld in front reinforcement (1) with (areas L and M).

11 Clean welds with round wire brush.

Weld in reinforcement

P62.30-2616-09

12 Rivet front reinforcement (1) and center support (3) with Polygrip flat/round head rivet, 6.4 x 14 (areas A, B, C and D).

13 Remove welding device.

Weld in reinforcement

P62.30-2621-09

14 Weld in front reinforcement (1) with
(areas N and O).

15 Finish welding on front reinforcement (1) and front reinforcement cover (2) (areas F and G).

16 Drill passage holes in front reinforcement cover (2) from bottom (areas P and Q).

17 Remove grinding and drilling chips with wet/dry vacuum cleaner.