Remove/install lower front crossmember

AR62.30-P-0005SRC

Remove/install lower front crossmember

18.02.2016

Model

453.4

Shown on body shell on model 453.3

1

Crossmember

2

Bolts

 

Remove/install

1

Remove all detachable parts in repair area

2

Remove impact absorber from crossmember (1)

3

Unscrew screws/bolts (2)

 Screw/bolt, crossmember to longitudinal member

*BA62.30-P-1001-02L

4

Remove crossmember (1)

5

Install in the reverse order

6

Adjust gap dimensions on lamp units and bumper

Gap dimension

*BE60.00-P-1001-01CA

Bumper to maintenance flap

*BE60.00-P-1002-01CA

Bumper to lower maintenance flap on side

*BE60.00-P-1003-01CA

Bumper to headlamp

*BE60.00-P-1004-01CA

Bumper to fender

*BE60.00-P-1005-01CA

Headlamp to maintenance flap

*BE60.00-P-1006-01CA

Test and adjustment values for gap dimensions

Number

Designation

Model 453.4

BE60.00-P-1001-01CA

Gap dimension

For picture, see

AR60.00-P-0700-01SR

Test and adjustment values for gap dimensions

Number

Designation

Model 453.4

BE60.00-P-1002-01CA

Bumper to maintenance flap

Dimension "A"

mm

3 (2)

Test and adjustment values for gap dimensions

Number

Designation

Model 453.4

BE60.00-P-1003-01CA

Bumper to lower maintenance flap on side

Dimension "B"

mm

3 (2)

Test and adjustment values for gap dimensions

Number

Designation

Model 453.4

BE60.00-P-1004-01CA

Bumper to headlamp

Dimension "C"

mm

1,5 (1)

Test and adjustment values for gap dimensions

Number

Designation

Model 453.4

BE60.00-P-1005-01CA

Bumper to fender

Dimension "D"

mm

0 (0,5)

Test and adjustment values for gap dimensions

Number

Designation

Model 453.4

BE60.00-P-1006-01CA

Headlamp to maintenance flap

Dimension "E"

mm

3 (2)

 Front end with front reinforcement

Number

Designation

Model 453.0/3/4

BA62.30-P-1001-02L

Screw/bolt, crossmember to longitudinal member

Nm

21