Modification notes |
15.07.2019 | Commercially available devices/tools, added | The whole document | AR62.20-D-1240-12TS |
15.07.2019 | Method extension, operation step added | Operation step 1 | AR62.20-D-1240-12TS |
15.07.2019 | Commercially available devices/tools, added | The whole document | AR62.20-D-1240-13TS |
15.07.2019 | Method extension, operation steps, added | Operation steps 7, 8, 9, 10, 11 | AR62.20-D-1240-13TS |
15.07.2019 | Commercially available devices/tools, added | The whole document | AR62.20-D-1240-14TS |
15.07.2019 | Commercially available devices/tools, added | Operation steps 2, 5, 6, 7, 9, 10, 11 |
Shown on model 907.633 with code D03 (Roof and rear-end doors, high version), left side of vehicle |
1 | Front longitudinal member up to passenger compartment floor area |
D62.10-1232-06
Danger | The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. | |
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Topical note | Measures for preventing damage to vehicles or components when performing electric welding work | ||
Topical note | General information on body repair | ||
| Remove | ||
1 | Remove all detachable parts in area of repair point. | ||
2 | Cover detachable parts that remain in vehicle with welding protection blankets. | Commercially available devices/tools | |
3 | Set up straightening bench with crossbars and straightening tool set. | ||
| 000 588 01 23 00 Body straightening system | ||
4 | Place vehicle on straightening bench and fasten. | ||
| 000 588 09 80 00 Swivel arm column-type lift | ||
5 | Cut off front longitudinal member up to the passenger compartment floor area (1). | ||
Commercially available devices/tools | |||
6 | Prepare front longitudinal member up to the passenger compartment floor area (1). | ||
| 000 588 01 84 00 Welder | ||
Commercially available devices/tools | |||
| Install | ||
7 | Install front longitudinal member up to the passenger compartment floor area (1) and weld in. | ||
| 000 588 02 84 00 Welder | ||
Commercially available devices/tools | |||
8 | Release vehicle from straightening bench, lift and remove straightening bench. | ||
| 000 588 09 80 00 Swivel arm column-type lift | ||
9 | Clean weld joints and sheet metal flanges with rotary wire brush. | Commercially available devices/tools | |
10 | Remove welding protection blankets. | Commercially available devices/tools | |
11 | Clean repair area. | Commercially available devices/tools | |
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
12 | Prime repair area with a primer filler. | ||
Topical note | Notes on paintwork repairs | ||
Use only primer filler approved by Daimler AG: | |||
13 | Seal seam after repair. | ||
Supplement standard seals with sealant. | |||
Danger | Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | |
14 | Paint repair area and adjacent surfaces. | ||
Topical note | Notes on paintwork repairs | ||
Use only paints approved by Daimler AG: | |||
15 | Supplement cavity preservation | ||
16 | Install all detachable parts in area of repair point. |
Referenced documents
- ah0000n000501a Measures for preventing damage to vehicles or components when performing electric welding work
- ah6000n000101a General information on body repair
- ah9800p940802a Notes on paintwork repairs
- ar6220d124012ts Cut front longitudinal member to passenger compartment floor area
- ar6220d124013ts Prepare front longitudinal member to passenger compartment floor area
- ar6220d124014ts Install front longitudinal member up to passenger compartment floor area and weld in
- ar9710d4000ts Seam sealing following repair
- ar9720d1500ts Cavity preservation following repair work
- as0000z000701a The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as9800z000201a Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.
- ws0000n0045b 000 588 09 80 00 Above-floor swivel arm vehicle lift 5.0-6.5 t
- ws6000p0021k 000 588 01 84 00 Welder
- ws6000p0022k 000 588 02 84 00 Welder
- ws6000p0023k 000 588 01 23 00 Body straightening system