Commercially available tools
Number | Designation | |
WH58.30-Z-1002-02A | Hole punching pliers, dia. 7 mm | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
P62.10-0288-01
1 Grind welding flanges down to bare metal on front end in area of firewall (2) and wheelhouse (7, shaded areas).
P62.10-0217-01
2 Separate welding flanges for cross member (3) on front end (2) along dotted line on left and right sides (arrow).
3 Punch 7 mm dia. holes in welding flanges on firewall (2), cross member (3) and wheelhouses (7) as well as pedal floor cross member (7) on left and right (arrows).
P62.10-0218-03
P60.10-0007-01
4 Fasten straightening tools (11, 29), right (10), (28) with standard bolts (80) to front end.
P62.10-0003-09
5 Set front end (1) onto straightening bench together with mounted straightening tools and slide behind A-pillars
(13, arrows).
6 Preinstall straightening tools on modular members with hex. head collar bolts (M12x45).
P60.10-0008-01
7 Fasten fixture (13) for gage pin (14) on modular members with two hex. head collar bolts.
Use straightening tools for specific model!
P60.10-0003-01
8 Fasten straightening tools (1, 2, 3 and 4) to modular members with four hex. head collar bolts each and to bumper mounts with two hex. nuts each.
P60.10-0009-01
9 Preinstall straightening tools (15, 21 right (16), (21)) to modular members with three hex. head collar bolts each and fasten to upper wishbone mount with plugs (22).
P60.10-0014-01
P60.10-0016-01
10 Install mounting plug (24) on straightening tool (23).
Use straightening tools for specific model!
11 Preinstall straightening tool (23) on modular member with four hex. head collar bolts and on steering mount on longitudinal member with hex. head bolts.
P60.10-0015-01
P60.10-0028-01
12 Check position of body locating bore (K) in relation to gage pin (38) with fixture (39) if necessary align body accordingly.
P60.10-0023-01
13 Clamp body on straightening tools (31, right (30)) with tensioning chains (a) on both sides.
P60.10-0008-01
14 Align body with gage pin (14) in locating hole (FV).
15 Tighten bolts for preinstalled straightening tools.
P62.10-0258-02
16 Drill holes in firewall (2) in area of triple panels and pedal floor cross member (17) through holes cut in floor with 8 mm dia. spiral bit (arrows).
P62.10-0259-01
17 Fasten A-pillar inner section (27, right 28) to firewall (2) with three sheet metal screws (arrows).