Remove, install front end paneling bracket

AR62.10-D-2000A

Remove, install front end paneling bracket

10.11.11



Removing



General information on body repair

All models

AH60.00-N-0001-01A



The repair description also applies to the right-hand side of the vehicle

1

Disconnect ground cable from battery

2

Remove front end paneling

AR62.10-D-5750B

3

Remove engine hood

AR88.40-D-3000B

4

Remove wiper arms

5

Remove engine hood hinge (1)

6

Remove paneling (8)

7

Remove nut holder (3)

8

Remove other detachable parts in repair area

9

Cover all detachable parts remaining in area to be repaired.

Welding protective blanket

gotis://K_60-65_23.0

10

Remove front end paneling bracket (2)

 When repairing left front end paneling bracket (2), it is necessary to separate the windshield washer reservoir bracket (4) from the old part and reuse it.

AR62.10-D-2000-01A

Spot weld cutter

*201589005100

Weld-spot milling machine

gotis://K_58.1_02.0

drill

gotis://K_58.1_04.0

Cut out spot welds

AR64.20-D-0002A

11

Prepare connecting plates on vehicle for installing front end paneling bracket (2)

Straighten connecting plate, grind off and coat with zinc dust paint

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

12

Prepare front end paneling bracket (2) for installation

AR62.10-D-2000-02A

Angle grinder

gotis://K_58.1_07.0

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

 Danger!

Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding splatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.

AS00.00-Z-0007-01A

13

Install front end paneling bracket (2)

AR62.10-D-2000-03A

MIG-MAG inert gas welder (steel, brazing, aluminum)

gotis://K_60-65_17.1



Measures for preventing damage to vehicles or components when performing electric welding work

All models

AH00.00-N-0005-01A



General notes on welding

Model 638, 667, 668, 670, 901, 902, 903, 904

AH60.00-N-0005-01A

14

Grind off any residue welding material

Straight grinder

gotis://K_58.0_03.0

Angle grinder

gotis://K_58.1_07.0

15

Vacuum out hollow cavities

 Metal chips and metallic grinding dust in hollow cavities can lead to corrosion damage.

Wet and dry vacuum cleaner

gotis://P_00.12_06.0

16

Clean areas repaired and priming with MB primer filler

17

Supplement standard seals with MB body sealant

MB body sealant for sealing seams (paintable)

18

Supplement standard underfloor protection with MB permanent underbody sealant

19

Paint repair area adjacent surfaces

20

Install paneling (8)

21

Remove engine hood hinge (1)

22

Install wiper arms

23

Install engine hood

AR88.40-D-3000B

24

Install front end paneling

AR62.10-D-5750B

25

Install detachable body components removed

26

Connect ground lead to battery

Number

Designation

Order number

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42