Remove/install wheelhouse · ar6110d6096d · Mercedes-Benz WIS

AR61.10-D-6096D

Remove/install wheelhouse

26.4.01

MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system

MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system

MODEL 903.612 with CODE (PG5) UPS integral box body

MODEL 903.612 /613 with CODE (Z22) Post freight delivery service

D61.10-1172-09

1 Wheel

2 Wheelhouse cover strip

4 Retaining channel

3 Wheelhouse

	Remove
 Danger!	Risk of poisoning after inhaling vapors or swallowing adhesive. Risk of injury from adhesive coming into contact with skin and eyes	Wear protective respiratory masks, protective gloves and safety glasses. Pour adhesive only into suitable and appropriately marked containers.	AS00.00-Z-0016-01A
 Danger!	Risk of injury from slipping when clamping the blade in the multicutter and from glass splinters when cutting out cemented windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and eye protection.	AS67.00-Z-0001-01A
	Notes on gluing		AH63.10-N-9000-01D
 Danger!	Risk of death. Death may result if vehicle slips or topples from the lifting platform.	Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
1	Jack up vehicle at rear
2	Remove wheel (1)
3	Remove wheelhouse cover strip (2)		AR88.80-D-9000D
4.1	Remove retaining channel (4) for shelves	Model 903.612 with code (PG5) UPS integral box body	AR68.50-D-9060E
5	Separate wheelhouse (3)		AR61.10-D-6096-01D
		 Cutting blade	*124589216300
		 Multicutter	*WH58.30-Z-1003-20A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Body saw (electric/pneumatic)	*WE58.40-Z-1004-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Körasol V WL cleaner, 1l	*BR00.45-Z-1034-04A
		Körabond HG 81 1l primer	*BR00.45-Z-1049-07A
	Install
6	Prepare wheelhouse (3) for installation		AR61.10-D-6096-02D
		 Hand gun	*000589012500
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Körasol V WL cleaner, 1l	*BR00.45-Z-1034-04A
		Körabond HG 81 1l primer	*BR00.45-Z-1049-07A
		Körapur 140 sealant, broom yellow 310 ml	*BR00.45-Z-1042-01A
		Helmipur SH 100 sealing adhesive, white, 310 ml	*BR00.45-Z-1049-01A
7	Install wheelhouse (3)		AR61.10-D-6096-04D
		 Hand gun	*000589012500
		 C-clamps	*WH58.30-Z-1031-02A
		 Hand riveter	*WH58.30-Z-1003-29A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Körasol V WL cleaner, 1l	*BR00.45-Z-1034-04A
		Körabond HG 81 1l primer	*BR00.45-Z-1049-07A
		Körapur 140 sealant, broom yellow 310 ml	*BR00.45-Z-1042-01A
		Helmipur SH 100 sealing adhesive, white, 310 ml	*BR00.45-Z-1049-01A
8.1	Install retaining channel (4) for shelves	Model 903.612 with code (PG5) UPS integral box body	AR68.50-D-9060E
9	Install wheelhouse cover strip (2)		AR88.80-D-9000D
10	Install wheel (1)		*BA40.10-N-1001-01A
			*000589620901
11	Place rear of vehicle on jack stand

Wheels

Number	Designation		Models 690.6, 901, 902, 903, 904, 905


BA40.10-N-1001-01A	Wheel bolt and lug nut	NM	190 (+20)

000 589 62 09 01

Cutting blade

Torque wrench

Hand pressure gun

000 589 01 25 00

124 589 21 63 00

Commercially available tools

Number	Designation
WH58.30-Z-1031-02A	C-clamp
WH58.30-Z-1003-20A	Multicutter
WH58.30-Z-1003-29A	Hand riveter

Workshop equipment

WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

Repair materials

Number	Designation	Order number
BR00.45-Z-1042-01A	Broom yellow Körapur 140 sealing adhesive; 310 ml	Kögel Fahrzeugwerke GmbH Ersatzteilvertrieb (Parts Sales) Steinbeisstrasse 2-4 89079 Ulm Germany Tel. +49 731 9454-0 Fax + 49 731 9454494 www.koegel.com Order no.: 326 791
BR00.45-Z-1049-01A	Helmipur SH 100 sealing adhesive, white, 310 ml	Kögel Fahrzeugwerke GmbH Ersatzteilvertrieb (Parts Sales) Steinbeisstrasse 2-4 89079 Ulm Germany Tel. +49 731 9454-0 Fax + 49 731 9454494 www.koegel.com Order no.: 330 733
BR00.45-Z-1034-04A	Körasol V WL cleaner, 1l	Kögel Fahrzeugwerke GmbH Ersatzteilvertrieb (Parts Sales) Steinbeisstrasse 2-4 89079 Ulm Germany Tel. +49 731 9454-0 Fax + 49 731 9454494 www.koegel.com Order no.: 326 741
BR00.45-Z-1049-07A	Primer Körabond HG 81, 1l	Kögel Fahrzeugwerke GmbH Ersatzteilvertrieb (Parts Sales) Steinbeisstrasse 2-4 89079 Ulm Germany Tel. +49 731 9454-0 Fax + 49 731 9454494 www.koegel.com Order no.: 338 976

Referenced documents

ah6310n900001d Notes on gluing
ar6110d609601d Separate wheelhouse
ar6110d609602d Prepare wheelhouse for installation
ar6110d609604d Install wheelhouse
ar6850d9060e Remove, install retaining channel for shelves
ar8880d9000d Remove/install wheelhouse cover strip
as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
as0000z001601a Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes
as6700z000101a Risk of injury caused by slipping when inserting blade in the multicutter and byglass splinters when cutting out bonded windows