Repair of fiber composite components

AR60.00-G-2000B

Repair of fiber composite components

22.11.2019

Model

405 with body 405.82/84

Cab component parts with material designation, model 405 with body 405.82

1

Floor (GRP)

6

Rear wall (GRP)

2

Roof shell (GRP, CRP)

7

Inner door shell (GRP, CRP)

3

Roof frame (GRP, CRP)

8

Outer door shell (GRP, CRP)

4

Front wall (GRP)

9

Inner shell side frame (GRP, CRP)

5

Front-end flap (SMC)

10

Outer shell side frame (GRP, CRP)

Cab component parts with material designation, model 405 with body 405.84

1

Floor (SMC)

6

Rear wall (GRP)

2

Roof shell (GRP)

7

Inner door shell (GRP)

3

Roof frame (GRP)

8

Outer door shell (GRP)

4

Front wall (SMC)

9

Inner shell side frame (GRP, CRP)

5

Front-end flap (SMC)

10

Outer shell side frame (GRP, CRP)

Picture no., etc.

Work notes

 Danger

Risk of explosion caused by sanding/grinding dust. Risk of injury caused by irritation of respiratory paths when inhaled or from eye and skin contact with carbon fibers.

Suction off dust as it is produced with approved vacuum cleaner. Wear respiratory protection, safety glasses and protective gloves

AS60.00-Z-0001-01A

 Danger

Risk of explosion caused by grinding dust. Risk of injury caused by glass fiberswhich can cause irritation of respiratory paths when inhaled or from contact with the eyes and skin.

Extract dust through the extractor unit connections using a certified vacuum cleaner. Wear a fine dust filtering mask as well as safety glasses and protective gloves.

AS60.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on repair on fiber composite components

AH60.00-N-0006-01B

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

Topical note

Notes on repairs in the area of the windshield

AH67.10-N-0001-01A

Notes ones on replacing fiber composite materials

AH60.00-N-0007-01A

General notes on fiber composites

AH60.00-N-0009-01B

General notes on laminating fiber fabrics

AH60.00-N-0013-01A

Notes metal fittings and reinforcements on fiber composite materials

AH60.00-N-0021-01B

Repair variant selection for fiber composite repair.

AR60.00-G-2050B

Surface repairs on fiber composite component parts.

Only for damage that does not penetrate the laminate.

AR60.00-G-2060B

Perform scarfing repairs on fiber composites.

Only for damage that penetrates the laminate such as cracks and fractures

AR60.00-G-2070B

Laminate-penetrating repairs of fiber composite component parts.

For damage such as cracks and fractures

AR60.00-G-2080B

For damage such as holes and breakthroughs

AR60.00-G-2080BA

Measure the dimensions for the windshield cutout.

AR67.10-G-0004-01B

Windshield cutout

*BE67.10-N-1001-01F

Test and adjustment values for windshield

Number

Designation

Model 405 with body 405.82

Model 405 with body 405.84

BE67.10-N-1001-01F

Windshield cutout

Dimension a

mm

1182 (1,5)

1182 (1,5)

Dimension b

mm

1174 (1,5)

1174 (1,5)

Dimension c

mm

1841 (1,5)

1841 (1,5)

Dimension d

mm

1743 (1,5)

1743 (1,5)

Dimension e

mm

214,6

214,6

Dimension f

mm

217,4

217,4

Dimension g

mm

10

10

Dimension h

mm

9

9

Dimension j

mm

964,6

964,6

For picture, see

AR67.10-G-0004-01B

AR67.10-G-0004-01B