Model | 117, 118, 124, 126, 129, 140, 156, 163, 164, 166, 167, 168, 169, 170, 171, 172, 176, 177, 190, 197, 202, 203, 204, 205, 207, 208, 209, 210, 211, 212, 213, 215, 216, 217, 218, 219, 220, 221, 222, 223, 230, 231, 240, 242, 245, 246, 247, 251, 253, 257, 292, 293, 414, 415, 447, 448, 461 as of 4/1/94, 463, 470, 471 |
Caution | Risk of injury caused by burns to skin and eyes, risk of poisoning caused by inhaling fumes during soldering. | Wear protective gloves, protective clothing and safety glasses. Ensure that the work area is adequately ventilated. Secure power supply cables. Avoid sources of fire in working area. | |
Caution | Risk of injury caused by burns to skin and eyes. Risk of poisoning caused by inhaling fumes when working with heat-shrinkable tubing. | Work in well ventilated rooms only. Wear safety glasses with side protection and protective gloves. | |
Warning | Risk of injury during testing and repair operations related to pyrotechnical components | Do not expose pyrotechnical component parts to temperatures above 100 °C or 212 °F. Disconnect current supply when working on such component parts. | |
Topical note | Assessment of damage in wiring harnesses | ||
Topical note | Notes on soldering | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
Topical note | Notes on replacement of safety-relevant and special components | ||
Notes on soft soldering | |||
Advantages of repairing wiring harnesses | |||
Notes regarding plug connections | |||
Notes on safety-relevant components | |||
Information, assessment and legal requirements when working with, handling and storing pyrotechnical components | |||
Notes on cable protection | |||
| Remove | ||
1 | Remove detachable parts in the repair area. | ||
Repair wiring harness | |||
2 | Determine and mark positive line (Pin 1 on connector plug of squib). | ||
3 | Connect marked positive line with brown line of repair wiring harness and repair wiring harness by means of end sleeves. | ||
| 000 588 00 84 00 Heat gun | ||
Wiring harness repair kit, basic | |||
New passenger car wiring harness repair kit | |||
Wire stripper | |||
Reflector | |||
Adapter | |||
Welding bead catcher | |||
4 | Protect repair point after performing line repair. | ||
| 000 588 00 84 00 Heat gun | ||
| Check | ||
5 | Check wiring harness. | ||
Electrical connection kit | |||
126-pin socket box | |||
| Install | ||
6 | Install removed detachable parts in repair area. |
129 589 01 98 00
Welding bead catcher
220 589 04 99 00
New passenger car wiring harness repair kit
220 589 01 99 42
Adapter
220 589 01 99 40
Wire stripper
220 589 01 99 41
Reflector
220 589 00 99 00
Electrical connection kit
000 589 13 99 00
Wiring harness repair kit, basic
129 589 00 21 00
126-pin socket box
Referenced documents
- ah0000z001901a Notes on safety-relevant components
- ah0019p100003a Advantages of repairing wiring harnesses
- ah0019p100005a Assessment of damage in wiring harnesses
- ah0019p100006a Notes regarding plug connections
- ah0019p100007a Notes on soft soldering
- ah0019p100008a Notes on replacement of safety-relevant and special components
- ah0019p100010a Notes on soldering
- ah0019p100011a Notes on cable protection
- ah5400p000101a Information on preventing damage to electronic components due to electrostatic discharge
- ah9100z000010a Information, assessment and legal requirements when working with, handling and storing pyrotechnical components
- ar0019p010008a Protect repair area after cable repairs
- ar0019p010009a Repairing wiring harness using solder connectors
- ar5418p060001a Checking wiring harness
- as0019z000101a Risk of injury caused by burns to skin and eyes. Risk of poisoning caused by inhaling fumes when working with heat-shrinkable tubing.
- as0019z000201a Risk of injury caused by burns to skin and eyes, risk of poisoning caused by inhaling fumes during soldering.
- as9100z000801a Risk of injury during testing and repair operations related to pyrotechnical components
- ws5400p0049b 000 588 00 84 00 Heat gun