AR54.18-D-0100D | Repairing wiring harness | 1.2.01 |
MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Rear frame wiring harness
MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for Canada
Rear frame wiring harness
MODELS 903.61 /66 /67, 904.61 /66 with CODE (ZU8) National version for USA
MODEL 903.61 /62 /66 /67, 904.61 /62 /66 with CODE (ZU9) National version for Mexico
D54.18-1122-06
1 Rear frame wiring harness
2 Front rear spring bracket
| Dismantling | ||
Danger! | Risk of injury. This work may result in burns to skin and eyes. Risk of poisoning. Inhaling fumes when working with heat-shrinkable tubing may cause poisoning. | Work in well ventilated rooms only. Wear safety glasses with side protection and protective gloves. | |
1 | Disconnect frame wiring harness (1) at rear consuming points | ||
2 | Separate rear wiring harness (1) near front rear spring bracket (2) | Use cable shears to cut the wires. Always cut the individual cables at the cut to different lengths. | |
3.1 | Also remove wiring harness for trailer socket parallel to frame wiring harness | Only with code E58, electrical system for trailer socket. | |
4 | Unclip cable straps and remove old frame wiring harness | ||
| Assembling | ||
5 | Connect new frame wiring harness at rear consuming points. | ||
6 | Repair wiring harness using | Only use cable connectors with shrink hose. Select cable connectors that match cable cross-section. When joining the cables, ensure that the insulation sheaths are the same color. | |
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Hot-air gun | |||
7 | Perform function check |
Wiring harness repair kit
220 589 01 99 00
Commercially available tools
Referenced documents
- ar5418d010003a Repair wiring harness using cable connectors
- as0019z000101a Risk of injury caused by burns to skin and eyes. Risk of poisoning caused by inhaling fumes when working with heat-shrinkable tubing.