ar4910d7140b

Removing and installing exhaust system

Type ar · topic 49.10 · version 0101 · 1999-11-15

Applies to: ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 with CODE (MD1) Low-pollutant vehicle according to EC Class 1 with CODE (MS5) Low pollution engine according to EC category 2 with CODE (MF8) Low-emission engine conforming to EU 3 group 3 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6 with CODE (MD1) Low-pollutant vehicle according to EC Class 1 with CODE (MS5) Low pollution engine according to EC category 2 with CODE (MF8) Low-emission engine conforming to EU 3 group 3

Where it sits

Function group 1 Engine › 49 Exhaust system, exhaust gas cleaning › 49.10 Exhaust pipes, catalytic converter, mufflers — Series 611 (models 981, 987) · Series 901 (models 6**) · Series 902 (models 6**) · Series 903 (models 6**) · Series 904 (models 6**)

EinPAS 15 Engine › 15.40 Exhaust system/exhaust aftertreatment › 15.40.41 Manifold/pipe/muffler/exhaust gas hose — Series 611 (models 981, 987) · Series 901 (models 6**) · Series 902 (models 6**) · Series 903 (models 6**) · Series 904 (models 6**)

Also applies to engines/gearboxes: 612 981

AR49.10-D-7140B

Removing and installing exhaust system

17.6.99

ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6
with CODE (MD1) Low-pollutant vehicle according to EC Class 1
with CODE (MS5) Low pollution engine according to EC category 2
with CODE (MF8) Low-emission engine conforming to EU 3 group 3

ENGINE 612.981 in MODEL 902.6, 903.6, 904.6
with CODE (MD1) Low-pollutant vehicle according to EC Class 1
with CODE (MS5) Low pollution engine according to EC category 2
with CODE (MF8) Low-emission engine conforming to EU 3 group 3

Removing and installing exhaust system

D49.10-1101-06

1 Heat shield

2 Clip

3 Nut

4 Bracket

5 Bolt

6 Exhaust pipe with catalytic converter

7 Exhaust muffler with catalytic converter

8 Clip

9 Rubber hanger

10 Turbocharger

11 Exhaust pipe

Removing, installing

1

Remove heat shield (1)

2

Detach clip (2) at turbocharger (10)

3

Unscrew nuts (3) and bracket (4)

Installation: replace self-locking nuts

4

Unscrew bolt (5) at front exhaust hanger

5

Take exhaust system out of rubber hangers (9) and take off complete

Installation: inspect condition of rubber hangers (9), replace if necessary

If necessary, separate exhaust pipe with catalytic converter, exhaust muffler with catalytic converter and exhaust pipe (6, 7, 11) and replace separately. Replace clips (8)

6

Install in the reverse order