ar4710y4100c

Remove/install fuel tank

Type ar · topic 47.10 · version 0102 · 2020-02-05

Applies to: Engine 410.950 in model 400.543/571/594/597

Where it sits

Function group 1 Engine › 47 Fuel system, powertrain energy supply › 47.10 Fuel tank — Series 400 (models 543, 571, 594, 597) · Series 410 (models 950)

EinPAS 16 Fuel/power supply to engine › 16.10 Fuel supply › 16.10.40 Fuel tank/filling fixture — Series 400 (models 543, 571, 594, 597) · Series 410 (models 950)

AR47.10-Y-4100C

Remove/install fuel tank

05.02.2020

Engine

410.950 in model 400.543/571/594/597

Remove/install fuel tank

Y47.10-0012-09

Fuel tank removal procedure

1

Drain plug dummy cover

5

Fuel return line

2

Drain nut

6

Breather hose

3

Electrical connector

7

Fuel retaining strap mounting nuts

4

Fuel outlet

8

Rubber support

Remove/install fuel tank

Y47.10-0013-09

9

Locking clip

12

Bottom rubber support

10

Fuel tank

13

Fuel tank mounting bracket nut

11

Belt

14

Fuel tank mounting bracket

Remove/install fuel tank

Y47.10-0014-09

Fuel tank refitment procedure

7

Fuel retaining strap mounting nuts

12

Bottom rubber support

8

Rubber support

13

Fuel tank mounting bracket nuts

9

Locking clip

14

Fuel tank mounting bracket

10

Fuel tank

15

Strap mounting bolt

11

Belt

Remove/install fuel tank

Y47.10-0015-09

1

Drain plug dummy cover

4

Fuel outlet

2

Drain nut

5

Fuel return line

3

Electrical connector

6

Breather hose

Remove/install

1

Pull drain plug dummy cover (1) from drain plug

2

Drain fuel from the fuel tank by removing the drain nut (2) at the bottom of the tank

Installation: By using 19 mm hexagonal socket and torque wrench.
Avoid re usage of drain plug copper washer.

Seal the container properly to prevent dust entering

3

Remove the electrical connector (3) from wiring harness

4

Press the lock and remove fuel outlet (4) and return line (5) from metering unit

5

Remove breather hose (6) from metering unit and hose routing

Never damage the breather hose mounting on the fuel metering unit while removing.

6

Remove both fuel retaining strap and mounting nuts (7) and rubber support (8)

7

Remove the locking clip (9) and pull out the clamping pin (15) from both retaining strap ends

8

Remove fuel tank (10) with the help of crane and belt (11)

9

Remove the bottom rubber support (12) from bracket

10

Remove both fuel tank mounting bracket bolts and nuts (13) 2nos of each from bracket

Installation: By using 21mm hexagonal socket and torque wrench.

11

Remove both fuel tank mounting bracket (14) from chassis

Installation: By using 21mm hexagonal socket and torque wrench.

12

Install in the reverse order