Remove/install fuel tank

AR47.10-P-4100I

Remove/install fuel tank

23.11.09

4.3.03

Raise vehicle, newly recorded

Step 6

 

Remove/install

Danger!

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel

No fire, sparks, open flames or smoking.
Only pour fuels into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1

Drain fuel tank (80)

AR47.10-P-4001B

 Pay attention to fuel quantity.

*BF47.10-P-1001-01A

2

Remove trim in trunk

Model 215, 220.0/ 1

AR68.30-P-4600M

Model 220.8

AR68.30-P-4600MP

3

Remove rear wall of fuel tank (80/1)

4

Detach lower mounting rails (80/23) of fuel tank rear wall (80/1) from trunk floor

 Do not detach upper mounting rails (80/23) at rear shelf.

5

Take spare tire out of spare tire well

Danger!

Risk of death caused by vehicle slipping or toppling off the lifting platform.

Align vehicle between columns of lifting platform and position four support plates at the lifting platform support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

6

Raise vehicle

7.1

Detach fuel hose on the suction side with connection fitting (90/12), fuel return hose (90/11), and fuel tank - activated charcoal canister line (gasoline engine) (D)

 Vehicles with gasoline engine.

 Do not damage fuel filter - fuel tank degassing line (gasoline engine) (E).

 Collect remaining fuel, seal connections.

7.2

Detach fuel hose on the suction side with connection fitting (90/12), fuel return hose (90/11) and vent line (diesel engine) (76/1)

 Vehicles with diesel engine.

 Collect remaining fuel, seal connections.

 Box wrench bit

*000589710300



*BA47.10-P-1001-01E

8

Take out fuel tank (80)

 Check whether cup seals (75/4) can be re-used.

9

Check sound deadening mat for damages

10

Remove fuel strainer (26)

Clean and check for re-usability.

 The splash bowl in the fuel tank is secured against turning with 2 pins. It is attached together with the fuel strainer (26).



*BA47.10-P-1002-01E

11

Replace O-ring (26/1)

 Oil to facilitate better installation.

12

Install in the reverse order

13.1

Dispose of fuel tank (80)

When replacing fuel tank.



Disposing fuel tanks

OS47.10-P-0001-01A

Number

Designation

Model
215

Model
220

BA47.10-P-1001-01E

Fuel strainer in fuel tank

Nm

40

40

BA47.10-P-1002-01E

Fuel hose with connection fitting on fuel strainer

Nm

30

30

Number

Designation

Model
215 with
code 282a
or
code 308

Model
220 with
code 282a
or
code 308

BF47.10-P-1001-01A

Fuel tank capacity

Total filling capacity

Liters

78

78

Reserve capacity

Liters

10

10