ar4710p4100e

Remove/install fuel tank

Type ar · topic 47.10 · version 0304 · 2010-01-29

Applies to: MODEL 202, 208

Where it sits

Function group 1 Engine › 47 Fuel system, powertrain energy supply › 47.10 Fuel tank — Series 202 · Series 208

EinPAS 16 Fuel/power supply to engine › 16.10 Fuel supply › 16.10.40 Fuel tank/filling fixture — Series 202 · Series 208

AR47.10-P-4100E

Remove/install fuel tank

18.1.10

MODEL 202, 208

Remove/install fuel tank

P47.10-0399-06

Tank system for diesel engine

80 Fuel tank

80/1 Nut

80/2 Tensioning straps

80/3 Shield

80/7 Nuts

80/8 Sound deadener

83/1 Hose clamp

90/11 Fuel return hose

90/12 Fuel suction hose

91 Air admission line

91/1 Clip

92 Vent line

Y23 Fuel metering pump (only for model 202.133/193)

Remove/install fuel tank

P47.10-2026-06

Tank system for gasoline engine

80 Fuel tank

80/1 Nut

80/2 Tensioning straps

80/3 Shield

80/7 Nuts

80/8 Sound deadener

83/1 Hose clamp

84/6 Degassing hose

90/11 Fuel return hose

90/12 Fuel suction hose

91 Air admission line

91/1 Clip

92 Vent line

M3m1 Fuel pump

Y23 Fuel metering pump (only for model 208.374 with Engine 113.984)

Modification notes

12.8.97

Unscrew fuel metering pump (Y23) only for model 202.133/193

9.4.99

Unscrew fuel metering pump (Y23) only for model 208.374 with Engine 113.984

Remove, Install

Danger!

Risk of explosion caused by ignition of flammable products, risk of poisoning caused by inhaling fuel vapors or swallowing fuel as well as risk of injury to skin and eyes exposed to fuel.

No fire, sparks, open flames or smoking.
Pour fuels only into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1

Empty/fill fuel tank

AR47.10-P-4001E

Pay attention to fuel quantity.

*BF47.10-P-1001-01A

2

Remove/install complete rear axle

AR35.10-P-0010D

3

Remove/install fender liner in rear fender

At right rear.

Model 202

AR88.10-P-1400E

4

Slacken hose clamp (83/1) from connector hose-filler neck at the bottom

5

Pinch off fuel hose (90/12) on the suction side and degassing hose (84/6) with Pierburg fuel pump

Model 202.018,208

6

Remove nut (80/1) of filler neck at bottom

7.1

Unscrew fuel metering pump (Y23)

Model 202.133/193

Model 208.374 (AMG)

Right in front of the fuel level sensor.

8

Detach tensioning straps (80/2)

For this step, support fuel tank with lift.

*BA47.10-P-1003-01A

Suspension of fuel tank modified

Model 202, 208

BT47.10-P-0004-01A

9

Loosen sound deadening mat (80/8)

To do so, lower the lift by approx. 30 cm.

Sound deadening mat omitted, fuel tank modified

Model 202

BT47.10-P-0002-01A

10

Unscrew nuts (80/7) from fuel tank

Fuel tank without rubber naps

*BA47.10-P-1002-01A

Fuel tank with rubber naps

*BA47.10-P-1006-01A

11

Remove fuel strainer

Clean and check for re-usability.

*BA47.10-P-1005-01A

12

Install in the reverse order

13

Dispose of fuel tank

Disposing fuel tanks

OS47.10-P-0001-01A

Fuel tank

Number

Designation

Model 202

Model 208

BA47.10-P-1002-01A

Nut at fuel tank
(fuel tank without rubber naps)

Nm

20

20

BA47.10-P-1003-01A

Nut for tensioning straps

Nm

40

40

BA47.10-P-1005-01A

Fuel strainer in fuel tank

Nm

40

40

BA47.10-P-1006-01A

Fuel strainer in fuel tank
(fuel tank with rubber naps)

Nm

15

15

Fuel tank

Number

Designation

Model
202.018/020/023/024/025/026/
029/033/078/
080/082/083/
085/086/089/093

Model 202.121/122/128/133/180/182/
188/193

BF47.10-P-1001-01A

Fuel tank capacity

Total filling capacity

Liters

62

62

Reserve capacity

Liters

8

7

Fuel tank

Number

Designation

Model
208

BF47.10-P-1001-01A

Fuel tank capacity

Total filling capacity

Liters

62

Reserve capacity

Liters

8

Referenced documents