ar4710p4100bd

Remove/install fuel tank

Type ar · topic 47.10 · version 0108 · 2004-01-14

Applies to: MODEL 463 with ENGINE 606.964 MODEL 461 with ENGINE 602.983

Where it sits

Function group 1 Engine › 47 Fuel system, powertrain energy supply › 47.10 Fuel tank — Series 461 · Series 463 · Series 602 (models 983)

EinPAS 16 Fuel/power supply to engine › 16.10 Fuel supply › 16.10.40 Fuel tank/filling fixture — Series 461 · Series 463 · Series 602 (models 983)

Also applies to engines/gearboxes: 606 964

AR47.10-P-4100BD

Remove/install fuel tank

26.8.96

MODEL 463 with ENGINE 606.964

MODEL 461 with ENGINE 602.983

Remove/install fuel tank

P47.10-0350-12

Using Model 463 as an example

1 Cap

2 Filler neck

3 Boot

4 Sealing ring

5 Pipe connection

6 Fuel tank

7 Tensioning straps

8 Clamp insulation padding

9 Drain plug

10 Sealing ring

Remove/install fuel tank
Remove/install fuel tank

P47.10-0351-01

12 Vent hose, left side

11 Vent hose, right side

P47.10-0352-01

Remove/Install

Danger!

Risk of explosion if ignition takes place, risk of poisoning caused by inhaling fuel vapors or swallowing fuel as well as risk of injury to skin and eyes exposed to fuel.

No fire, sparks, open flames or smoking.
Pour fuels only into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1

Empty fuel tank, fill.

AR47.10-P-4001B

Pay attention to quantity

*BF47.10-P-1001-01A

The seal must always be replaced following fuel tank drainage using the drain plug. The seal can be lubricated to ease assembly.

2

Disconnect ground cable from battery

Installation: Code radio, set clock, normalize power windows and set timer in vehicles with stationary heater

AR54.10-P-0003A

3

Remove closing cap, check sealing ring, replace if necessary.

4

Slacken the clamp of the hose connection on the fuel tank end

5

Detach vent hoses from fuel tank.

Seal the connections

Vent hose, left side

Access via the rear left wheelhouse

Vent hose, right side

Access via the rear right wheelhouse

Vent hose in the middle

Access from beneath the vehicle

6

Remove load compartment covering

7

Unscrew cover from fuel level sensor.

8

Dismount fuel hoses from sensor

Seal connections

9

Loosen electrical connections at the sensor

10

Take off bumper

Slacken bumper from the right and left side pieces and unscrew from the vehicle. For a suitable stowage of the bumper, the electrical connections of the taillamps must not be released.

11

Release tensioning straps.

12

Take out fuel tank

Type 461

Installation:

Pay attention to correct installation position of the heat shield.

13

Install in the reverse order

When installing, the boot can be easily mounted again at the fuel tank, if beforehand the right, rear wheehouse trim panel is dismounted, as well as the filler neck and the hoseconnection are released.

Fuel tank

Number

Designation

Model
461, 463

BF47.10-P-1001-01A

Fuel tank capacity

Total capacity

Liters

96

Reserve capacity

Liters

20

Referenced documents