Remove/install fuel tank

AR47.10-D-4100R

Remove/install fuel tank

12.8.15

Model

909

1

Vent hose

2

Hose clamp

3

Hose

4

Tensioning straps

5

Nut

6

Holding rods

7

Soundproofing mat

8

Two-way valve

10

Feed line

12

Electrical connection

13

Fuel tank

14

Filler neck

 Danger !

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

 

Remove/install

1

Drain fuel tank (13)

AR47.10-D-4001R

2

Lift/jack up vehicle

AR00.60-D-1000F

3

Release clamps (4)

 Unscrew nuts (5) up to thread end for both holding rods (6).

 Bolt, fuel tank tensioning strap to longitudinal member

*BA47.10-N-1002-01B

4

Disconnect electrical connection (12) on fuel pump with fill level sensor

 Installation: Ensure that electrical connection (12) is correctly seated.

5

Disconnect feed line (10) and seal

 Record plug

*129589009100

6

Disconnect vent hose (1) on fuel tank (13)

7

Unfasten hose clamp (2) and detach hose (3) with filler neck (14) from fuel tank (13)

 Close off fuel tank (13) otherwise remaining fuel can flow out when lifting out the fuel tank (13).

8

Support fuel tank (13) and unhook holding rod (6)



000 588 11 62 00 Major assembly mount

WS01.00-P-0092B



000 588 10 62 00 Support plate

WS26.00-P-3309B

 Tensioning straps (4) remain on the vehicle.

9

Remove fuel tank (13)

 Installation: Check soundproofing mat (7) for completeness and correct seating; replace soundproofing mat (7) if necessary.

10

Empty fuel tank (13) completely through suctioning off

AR47.10-D-4001R

11

Remove fuel pump with fill level sensor and lines on fuel tank (13)

When replacing the fuel tank (13)

AR47.10-D-7000R

12

Install in the reverse order

 Danger !

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

13

Allow engine to run, stop and check fuel system in the area of the fuel tank (13) for leaktightness

 Fuel tank

Number

Designation

Model 909

BA47.10-N-1002-01B

Bolt, fuel tank tensioning strap to longitudinal member

Nm

56