ar4630a0500a

Remove/install power steering pump

Type ar · topic 46.30 · version 0107 · 2006-07-26

Applies to: STEERING 765.204 /830 in MODEL NAB372.124 with ENGINE 457.939 /945 /946 /949 STEERING 765.830 in MODEL NAB372.317 with ENGINE 457.939 /945

Where it sits

Function group 2 Chassis › 46 Steering › 46.30 Power steering pump — Series 372 (models 124, 317)

EinPAS 22 Steering › 22.15 Power steering › 22.15.31 Power steering pump/oil reservoir/filter — Series 372 (models 124, 317)

Also applies to engines/gearboxes: 457 939, 457 945, 457 946, 457 949, 765 204, 765 830

AR46.30-A-0500A

Remove/install power steering pump

19.7.06

STEERING 765.204 /830 in MODEL NAB372.124 with ENGINE 457.939 /945 /946 /949

STEERING 765.830 in MODEL NAB372.317 with ENGINE 457.939 /945

Remove/install power steering pump
Remove/install power steering pump

A46.30-0001-01

1 Clip

2 Steering gear oil line

3 Steering gear oil line

4 Steering gear oil line

5 Power steering pump

A46.30-0002-01

Remove/install power steering pump
Remove/install power steering pump

A46.30-0003-01

6 Drive pinion

7 Reservoir

A46.30-0004-01

Remove/install

1

Open rear engine compartment flap

Only close the rear engine compartment flap after completing all operations.

2

Extract steering gear oil from reservoir (7)

Hand pump

*210589007100

3

Detach clamps (1) from the steering gear oil lines (2, 3)

Danger!

Risk of injury to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning caused by swallowing hydraulic fluid.

Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses.

AS00.00-Z-0013-01A

4

Detach steering gear oil lines (2, 4) from the power steering pump (5)

Collect steering gear oil which flows out.

5

Remove power steering pump (5)

Collect escaping engine oil.

Installation: Clean sealing surface and replace gasket. Pay attention to correct seat of drive spigot (6).

*BA46.30-N-1001-01J

6

Install in the reverse order

7

Fill with steering gear oil

BB00.40-P-0236-03A

Checking

8

Inspect engine oil level, top up engine oil if necessary

*BF18.00-N-1001-01I

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving off by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

9

Start engine and allow to idle

10

Bleed steering system

Turn the steering wheel from stop to stop several times when the engine is running until no more bubbles rise in the reservoir (7). Top up steering gear oil in between, if necessary.

BB00.40-P-0236-03A

11

Allow engine to warm up and check power steering pump (5) and steering gear oil lines (2, 3, 4) for leaks

In the event of leaks: Determine and eliminate cause.

12

Switch off engine and check engine oil level after approx. 5 minutes, refill with engine oil if necessary

*BF18.00-N-1001-01I

13

Check oil level in the reservoir (7) and refill steering gear oil if necessary

BB00.40-P-0236-03A

14

Close rear engine compartment flap

Power steering pump

Number

Designation

Steering
765.204/830
with engine 457.9

BA46.30-N-1001-01J

Bolt, power steering pump to compressor

Nm

40

Engine lubrication

Number

Designation

Engine 457.939/945/
946/949

BF18.00-N-1001-01I

Engine oil

Filling capacity without oil filter

Liters

26

Filling capacity with oil filter and oil cooler

Liters

29.5

Filling capacity with oil filter

Liters

-

Specifications for Operating Fluids

Sheet

-

Sheet

BB00.40-P-0228-03A

Sheet

-

Sheet

-

Remove/install power steering pump

210 589 00 71 00

Hand pump

Referenced documents