P42.40-2032-06
1 Bracket
2 Electrical connector
3 Brake lines
4 Bracket
5 Screw
A7/3 Traction system hydraulic unit
N30/4 Electronic Stability Program control unit
| Remove/install | ||
Danger! | Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes. | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
| Information on preventing damage to electronic components due to electrostatic discharge | ||
| Brake fluid notes | ||
| Notes on repairs to brake system | ||
1 | Switch off ignition and remove transmitter key or KEYLESS-GO start/stop button from electronic ignition lock control unit | KEYLESS-GO start/stop button only on vehicles with code (889) Keyless-Go. | |
| Clean | ||
2 | Clean traction system hydraulic unit (A7/3) at brake lines (3) | Cleaner from package | |
3 | Disconnect electrical connector (2) from Electronic Stability Program control unit (N30/4) | It is essential to precisely follow the work instructions for disconnecting the electrical connector (2). The locking mechanism can otherwise be damaged. | |
Do not touch, deform or damage the contacts of the electrical connector (2) and of the jack on the Electronic Stability Program control unit (N30/4). Do not allow foreign objects, dirt or fluids to enter the jack or electrical connector (2). The Electronic Stability Program control unit (N30/4) can otherwise be damaged or malfunction. | |||
4 | Unclip electrical line on bracket (1) | ||
5 | Mark brake lines (3) for corresponding connection | ||
6 | Detach brake lines (3) from traction system hydraulic unit (A7/3) | Seal the brake lines (3) and connections at the traction system hydraulic unit (A7/3). Foreign objects can otherwise enter the traction system hydraulic unit (A7/3) and cause damage. | |
Installation: Pay attention to stress/chafe-free routing of brake lines (3). | |||
| |||
Set of stop plugs | |||
Box wrench bit | |||
Plug-in joint adapter | |||
Box wrench bit | |||
7 | Lift traction system hydraulic unit (A7/3) out of bracket (1) | Installation: Check the rubber grommets on the bracket (1) for damage and that they are seated correctly; install new ones if necessary. | |
8 | Unscrew bolt (5) and remove bracket (4) from hydraulic unit traction system (A7/3) | When installing a new traction system hydraulic unit (A7/3). | |
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9 | Install in the reverse order | ||
10 | Connect Star Diagnosis and perform calibration of Electronic Stability Program control unit (N30/4) | When installing a new traction system hydraulic unit (A7/3). | |
11 | Bleed brake system |
Electronic Stability Program (ESP)
Number | Designation | Model | ||
BA42.45-P-1001-01M | Bolt, traction system hydraulic unit to bracket | M8 | Nm | 18 |
M10 | Nm | - | ||
Brake lines, brake hoses
Number | Designation | Model | ||
BA42.10-P-1004-04L | Union nut, brake line to hydraulic unit | Ø4.75 | Nm | 18 |
Ø6 | Nm | 18 | ||
Ø8 | Nm | 24 | ||
140 589 00 03 00
Set of stop plugs
Box wrench bit
Box wrench bit
Plug-in joint adapter
000 589 75 03 00
129 589 00 91 00
001 589 00 16 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1028-04A | Cleaner from package | Adolf Würth GmbH & Co. KG |
Referenced documents
- ad0000p200004a Connect STAR DIAGNOSIS and read out fault memory
- ad0000p200004a
- ah4200p000301a Notes on repairs to brake system
- ah4250p000101a Brake fluid notes
- ah5400p000101a Information on preventing damage to electronic components due to electrostatic discharge
- ar4210p0010cw Bleed brake system
- ar4245p082002cw Detach/mount connector
- as4250z000101a Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid