Bleed brake system

AR42.10-P-0010P

Bleed brake system

7.12.09

29.7.09

Value changed: Bleed screw to brake caliper

Model 203

Model 209 209.377 except with code P98

*BA42.10-P-1004-10C

Value changed: Bleed screw to brake caliper

Model 203

Model 209 except 209.377/477, except model 209.376/476 as of 24.4.04

Model 209.376/476 as of 24.4.04, model 209.477, model 209.377 without code P98 (4-piston fixed brake caliper)

*BA42.10-P-1002-12C

Bleeding

Danger!

Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes.

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A



Notes on repairs to brake system

AH42.00-P-0003-01A



Brake fluid notes

AH42.50-P-0001-01A



Notes on externally invisible brake fluid loss

AH42.10-P-9406-02A



Clean

1

Clean area around cap

2

Unscrew cap

3

Pour new brake fluid up to "MAX" mark into expansion reservoir

4

Connect brake fluid changer to expansion reservoir and switch on

 Pay attention to manufacturer's operating instructions.



*BF42.10-P-1001-01A

5

Remove front wheels

Vehicles with code P98 Black Series



Remove/install wheels

AP40.10-P-4050Z

6

Carrying out bleeding operation

AR42.10-P-0010-02P

 Front axle

*BA42.10-P-1004-10C

 Rear axle

*BA42.10-P-1002-12C



*140589030900

7

Disconnect brake fluid changer from expansion reservoir



Checking

8

Check brake system for leaks

AR42.10-P-0100-01A

9

Correct the fluid level in the expansion reservoir



Brake system - inspect fluid level

AP42.10-P-4210Z

Number

Designation

Model
203

Model
209
209.377
except with code P98

Model 209.377 with code P98

BA42.10-P-1004-10C

Bleed screw to brake caliper

Nm

14

14

17

Number

Designation

Model
203

BA42.10-P-1002-12C

Bleed screw to brake caliper

Nm

14

Number

Designation

Model
209
except
209.377/477,
except
model
209.376/476
as of 24.4.04

Model
209.376/476
as of 24.4.04,
model
209.477,
model
209.377
without code P98 (4-piston fixed brake caliper)

Model
209.377
with code P98

BA42.10-P-1002-12C

Bleed screw to brake caliper

Nm

14

14

17

Number

Designation

Model
203

Model
209

BF42.10-P-1001-01A

Brake fluid

Filling capacity

Liters

0.45 to 0.6

0.45 to 0.6

Specifications for Operating Fluids

Sheet

BB00.40-P-0330-01A

BB00.40-P-0330-01A

Sheet

BB00.40-P-0331-00A

BB00.40-P-0331-00A