ar4210d0301f

Removing and installing brake fluid reservoir

Type ar · topic 42.10 · version 0100 · 2013-07-26

Applies to: MODEL 909

Where it sits

Function group 2 Chassis › 42 Brakes - hydraulic and mechanical systems › 42.10 Service brake — Series 909

EinPAS 21 Brakes/vacuum system/compressed-air system › 21.15 Service brake/vacuum system › 21.15.30 Master brake cylinder/container/brake booster — Series 909

AR42.10-D-0301F

Removing and installing brake fluid reservoir

24.06.2013

MODEL

909

Removing and installing brake fluid reservoir

D42.10-1175-08

1

Reservoir

3

Hydraulic hose

5

Seal

2

Electrical connector

4

Screw

Danger !

Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work.

Before starting engine, actuate brake pedal several times until pressure is built up and maintained in the brake system.

AS42.50-Z-0002-01A

Danger !

Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A

Notes on repairs to brake system

AH42.00-P-0003-01A

Brake fluid notes

AH42.50-P-0001-01A

Remove/install

1

Extract brake fluid from the reservoir (1)

2

Disconnect electrical connector (2)

3

Loosen disposable clip at hydraulic hose (3)

Installation: Disposable clip must be replaced.

4

Disconnect hydraulic hose (3) and withdraw from reservoir (1)

Clamp

*000589403700

5

Unscrew screw/bolt (4) and remove reservoir (1)

When reusing, clean the reservoir (1) with spirit.
Close off connection holes at master brake cylinder with suitable stop plugs.

Installation: Replace seals (5) at reservoir (1).

Record plug

*129589009100

6

Install in the reverse order

7

Bleed brake system

AR42.10-D-0010F

8

Correct fluid level in the reservoir (1)

AP42.50-D-4210F

9

Check brake system for leaks

AR42.10-D-0100-01F

Removing and installing brake fluid reservoir
Removing and installing brake fluid reservoir

129 589 00 91 00

Record plug

000 589 40 37 00

Clamp

Referenced documents