ar4110p0200p

Replace centering sleeve

Type ar · topic 41.10 · version 0309 · 2009-06-08

Applies to: MODEL 203, 209.3 /4

Where it sits

Function group 2 Chassis › 41 Propeller shaft › 41.10 Propeller shaft — Series 203 · Series 209 (models 3**, 4**)

EinPAS 17 Drivetrain/axle › 17.40 Propeller shaft › 17.40.30 Drive/all-wheel drive propeller shaft — Series 203 · Series 209 (models 3**, 4**)

AR41.10-P-0200P

Replace centering sleeve

4.6.09

MODEL 203, 209.3 /4

Replace centering sleeve

P41.10-2043-11

1 Propeller shaft with three-arm flange

10 Centering sleeve

11 Screw

12 Flex disk

13 Washer

14 Nut

Modification notes

3.9.02

Value changed from 28.3 mm to 24.8 mm

Value on model 209.316 revised

Remove/install

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

1

Remove propeller shaft

Model 203, except 203.076 /276

Model 209

AR41.10-P-0050P

Model 203.076 /276

AR41.10-P-0050AC

2.1

Identify and detach flex disk (12) from three-arm flange or four-arm flange

Check flex disk (12) for damage and replace if necessary.

Installation: Replace nut (14), shim (13) and bolt (11).

*BA41.10-P-1001-01A

*BA41.10-P-1002-01A

3

Loosen fitting sleeves on flexible couplings.

AR41.10-P-0050-09DA

Drift for releasing the fitting sleeves in the flexible couplings

WF58.50-P-4110-01A

4

Detach front propeller shaft from rear propeller shaft at the slide connection

Installation: Coat splined profile with Molykote grease:

Connect sections of propeller shaft.

AR41.10-P-0050-05DA

Long-life grease (NLGI grade 2)

BB00.40-P-0266-02A

Checking

5

Check centering sleeve (10) in front and rear propeller shafts

If lip in centering sleeve (10) is worn or damaged, the centering sleeve can be replaced separately. See:

6.1

Remove centering sleeve (10)

after checking:

AR41.10-P-0200-02DA

Installation: Press in centering sleeve.

AR41.10-P-0200-03P

Model 203: Test values for propeller shaft centering sleeve

*BE41.10-P-1001-02K

Model 209: Test values for propeller shaft centering sleeve

*BE41.10-P-1001-02L

7

Fill cavities of both centering sleeves with grease

*BF41.10-P-1001-01A

8

Install in the reverse order

Check values for propeller shaft alignment sleeve

Number

Designation

Model 203.004/
006/204/
206/752

Model 203.016/
216/ 756

Model 203.035/
235/735

Model Series 203.045/
245/745/
747

BE41.10-P-1001-02K

Insertion dimension "a"
from face end of alignment sleeve to joint flange

Front propeller shaft

mm

26.8

28. 3

24.9

34.8

Rear propeller shaft

mm

26.8

28. 3

24.9

34.8

See picture

-

-

-

-

Check values for propeller shaft alignment sleeve

Number

Designation

Model
203.061/064/
261/264
with transmission 716

Model
203.061/064/
261/264 with transmission 722

Model
203.081/084/
087/092/281/
284/287/292/
707/731/741/
746

BE41.10-P-1001-02K

Insertion dimension "a"
from face end of alignment sleeve to joint flange

Front propeller shaft

mm

34.8

23.3

23.3

Rear propeller shaft

mm

26.8

26.8

26.8

See picture

-

-

-

Check values for propeller shaft alignment sleeve

Number

Designation

Model
203.076/276

Model
203.018/218/718

BE41.10-P-1001-02K

Insertion dimension "a"
from face end of alignment sleeve to joint flange

Front propeller shaft

mm

22.4

25.9

Rear propeller shaft

mm

25.9

25.9

See picture

-

-

Check values for propeller shaft alignment sleeve

Number

Designation

Model
209.316

Model
209.341/342/
441/442

Model
209.361/461
with transmission
716.6

BE41.10-P-1001-02L

Insertion dimension "a" from face end of alignment sleeve to joint flange

Front propeller shaft

mm

24.8

23.3

34.8

Rear propeller shaft

mm

28.3

26.8

26.8

See picture

-

-

-

Check values for propeller shaft alignment sleeve

Number

Designation

Model
209.361/365/
461/465
with transmission
722.6

Model
209.372/375/
472/475

Model
209.376/476

BE41.10-P-1001-02L

Insertion dimension "a" from face end of alignment sleeve to joint flange

Front propeller shaft

mm

23.3

24.8

22.4

Rear propeller shaft

mm

26.8

28.3

25.9

See picture

-

-

-

Propeller shaft

Number

Designation

Model
203

Model
209

BA41.10-P-1001-01A

Self-locking nut, flexible coupling to transmission or front propeller shaft

M10

Nm

40

40

M12

Nm

60

60

BA41.10-P-1002-01A

Self-locking nut, flexible coupling to rear propeller shaft or rear axle differential.

M10

Nm

40

36

M12

Nm

60

58

Propeller shaft

Number

Designation

Model 203

Model 209

BF41.10-P-1001-01A

Grease quantity

Centering sleeve of propeller shaft

g

6

6

Specifications for Operating Fluids

Sheet

BB00.40-P-0267-00A

BB00.40-P-0267-00A

Referenced documents