ar3540d925504a

Removing, installing shift fork of differential lock

Type ar · topic 35.40 · version 0100 · 1999-04-06

Applies to: REAR AXLE 742.501 with CODE (A71) Differentialsperre Hinterachse

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.40 Differential locks

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.38 Shift mechanism

Also applies to engines/gearboxes: 742 501

AR35.40-D-9255-04A

Removing, installing shift fork of differential lock

Removing, installing shift fork of differential lock

L35.40-0025-01

Removing

1 Pull shift fork (1) slightly out of the axle housing.

2 Unhook shift sleeve (2).

3 Pull shift sleeve (2) out of the axle housing

Removing, installing shift fork of differential lock

L35.40-0026-01

4 Pull locking ring (4) down off shift fork (3) using pliers.

5 Remove shift fork (3) inwards.

6 Remove guide sleeve (2) outwards from the axle housing (1).

7 Clean all parts and check for wear.

It is not possible to continue dismantling the guide sleeve (2), only replace bearing bush (5) togehter with the guide sleeve.

Removing, installing shift fork of differential lock

L35.40-0027-01

Installing

8 Insert bearing bush (3) in the guide sleeve (2) and fit locking ring (1).

Removing, installing shift fork of differential lock

L35.40-0026-01

9 Insert guide sleeve (2) and shift fork (3) in the axle housing (1).

10 Fit locking ring (4).

Removing, installing shift fork of differential lock

L35.40-0025-01

11 Lift up shift fork (1) slightly.

12 Guide shift sleeve (2) in the axle tube.

13 Insert shift fork (1) in the shift groove of the shift sleeve.

Removing, installing shift fork of differential lock

L35.40-0028-01

14 Guide in axle shaft (1) flush with the shift sleeve (2).

Ensure correct seating in the shift sleeve groove by moving the shift fork.