ar3530b0458b

Remove/install drive pinion

Type ar · topic 35.30 · version 0400 · 2020-08-14

Applies to: Rear axle 743.1 in model 386.3 Rear axle 743.1 in model 682.3 Rear axle 746.890 in model 693.386/396

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.30 Final drive, drive shafts — Series 386 (models 3**) · Series 682 (models 3**) · Series 693 (models 386, 396)

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.65 Rear axle differential/axle through-drive — Series 386 (models 3**) · Series 682 (models 3**) · Series 693 (models 386, 396)

Also applies to engines/gearboxes: 743 1**, 746 890

AR35.30-B-0458B

Remove/install drive pinion

04.08.2020

Rear axle

743.1 in model 386.3

Rear axle

743.1 in model 682.3

Rear axle

746.890 in model 693.386/396

Modification notes

21.08.2019

Porca de fixação do flange de acoplamento do pinhão

BA35.30-B-1001-06C

21.08.2019

Anel roscado dos rolamentos do pinhão

BA35.30-B-1002-06C

21.08.2019

Pinion (basic depth and thickness or compensation washers)

BE35.31-B-1005-03C

30.10.2019

Pinion (basic depth and thickness or compensation washers)

BE35.31-B-1005-03C

Remove/install drive pinion

1

Collar nut

2

Pinion gear

3

Threaded ring

4

Lock plate

5

Pinion set

6

Compensating washer

7

Outer race - cylindrical roller bearing

8

Lock-ring

9

Locking device

10

Claw type wrench

B35.31-0058-06

Remove

1

Remove the differential


 

AR35.30-B-0464B

2

Remove the longitudinal differential with the cap


 

AR35.30-B-0382B

3

Remove the collar nut (1)

Lock the pinion gear through the locking device

Blocking device

*395589016300

4

Remove the pinion gear (2) using a conventional extractor

5

Remove the screw and the lock plate (4) from pinion threaded ring

6

Remove the threaded ring (3)

Use the ring-shaped device as a guide for the claw wrench

Claw-type wrench

*302589010700

7

Remove the pinion set (5) together with the bearings and washers

To prevent the split ring from falling into the housing, tap firmly on the pinion end with a mandrel made of soft material

8

Remove the compensating washers (6) from the housing

9

Using a plier, remove the cylindrical roller (7) bearing outer race retaining ring (8) from the housing

10

Remove the bearing outer race (7)

Drift

*345589051500

11

Disassemble the pinion set (5)


 

AR35.30-B-0459B

Install

12

Install the outer race of the cylindrical roller bearing (7) from inside of the housing

Drift

*345589051500

13

Install the retaining ring (8) in the bearing outer race at the same direction of the pinion rotation

14

Install some compensating washers (6) on the pinion housing inside the housing

15

Assemble the pinion set (5)


 

AR35.30-B-0459B

16

Install the pinion set by tapping slightly until the threaded ring leans against the front face and screw it manually

Previously insert the plastic bushing used for removal into the cylindrical roller outer race (7) in order to avoid damage to the bearings.

Apply a sealing agent to the screwed surface of the threaded ring (3)

Terolan 307/II, Dichtin 51, epple 22 sealant

*BR00.45-Z-1018-01A

17

Tighten the threaded ring (3)

Use the ring-shaped device as a guide for the claw wrench

 Threaded rings of pinion bearings

*BA35.30-B-1002-06C

Torque multiplier

*000589021300

Claw-type wrench

*302589010700

18

Lock the threaded ring with lock plate (4)

19

Install the pinion gear (2) and secure it with the locking device

Blocking device

*395589016300

20

Install the collar nut (1)

 Mounting nut of pinion coupling flange

*BA35.30-B-1001-06C

21

Check the basic measurement of the pinion depth

Determine installed dimension of drive pinion gear
 

AR35.30-B-0458-01A

.Pinion (basic depth and thickness or compensation washers)

*BE35.31-B-1005-03C

Adjusting device

*321589042100

Dial gage

*001589532100

22

Retighten the threaded ring (3)

 Threaded rings of pinion bearings

*BA35.30-B-1002-06C

Torque multiplier

*000589021300

Claw-type wrench

*302589010700

23

Lock the threaded ring with lock plate (4)

24

Reinstall the pinion gear (2) and secure it with the locking device

Blocking device

*395589016300

25

Reinstall the collar nut (1)

 Mounting nut of pinion coupling flange

*BA35.30-B-1001-06C

26

Install the longitudinal with the cap


 

AR35.30-B-0382B

27

Install the differential


 

AR35.30-B-0464B

Differential. ring ear and pinion check values

Number

Designation

Rear axles 743.0, 743.1, 743.2, 743.3

746.890, 746.891 Rear axles

BE35.31-B-1005-03C

Pinion (basic depth and thickness or compensation washers)

Basic depth

mm

83,50

83,50

Thickness of the compensating washers

mm

0,10, 0,15, 0,20, 0,25, 0,50, 1,50

0,10, 0,15, 0,20, 0,50, 1,50

Pinion

Number

Designation

Rear axle 743.104/106/132/143/149/153. 746.890

BA35.30-B-1001-06C

Mounting nut of pinion coupling flange

M32

Nm

-

M40 Hex

Nm

360

M40 Dodecagonal

Nm

480...500

Pinion

Number

Designation

Rear axle 743.104/106/132/143/149/153. 746.890

BA35.30-B-1002-06C

Threaded rings of pinion bearings

M115

Nm

-

M140

Nm

950...1050

M150

Nm

-

M170

Nm

-

Remove/install drive pinion
Remove/install drive pinion
Remove/install drive pinion
Remove/install drive pinion

321 589 04 21 00

Adjusting device

395 589 01 63 00

Blocking device

345 589 05 15 00

Drift

001 589 53 21 00

Dial gage

Remove/install drive pinion
Remove/install drive pinion

000 589 02 13 00

Torque multiplier

302 589 01 07 00

Claw-type wrench

Repair materials

Number

Designation

Order number

BR00.45-Z-1018-01A

Terolan 307/II, Dichtin 51, epple 22 sealant

Use corresponding commercially available repair materials.

Referenced documents