ar3520b0100d

Remove/install trailing arm

Type ar · topic 35.20 · version 0103 · 2020-03-06

Applies to: Model 634.011 except code XF0 (Facelift O500)

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.20 Wheel location, wheel hubs — Series 634 (models 011)

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.40 Transverse control arm/control arm/stabilizer bar — Series 634 (models 011)

AR35.20-B-0100D

Remove/install trailing arm

05.03.2020

Model

634.011

except code XF0 (Facelift O500)

Remove/install trailing arm

B35.20-0048-09

Adjustable upper longitudinal tensioner arm

1

Adjustable upper longitudinal tensioner arm

6

Fixing bracket (upper tensioning arm)

2

Articulation axle

7

Chassis stringer

3

Bolt (fixing at the rear axle)

3.1

Nut

C

Basic measure (adjustable) of the longitudinal tensioner arm

4

Bolt

D

Basic measure to mount the adapters

5

Nut

Remove/install trailing arm

B35.20-0049-09

Adjustable lower longitudinal tensioner arm

1

Adjustable upper longitudinal tensioner arm

8

Adjustable lower longitudinal tensioner arm

2

Pivot shaft

9

Fixing bracket (Stringer)

3.1

Nut

10

Fixing bracket (lower crossbar)

4

Bolt

11

Bolt

5

Nut

C

Basic measure (adjustable) of the tensioner arm

7

Fixing bracket (lower structure)

D

Basic measure to mount the adapters

Remove

Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Topical note

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

1

If necessary, remove the wheels

AR40.10-B-1101A

2

Suspend the rear axle so that the longitudinal tensioner arms are not forced

3

Remove the nuts (5) with the bolts (4) remove the bolt (11) and remove the adjustable lower longitudinal tensioner arm (8)

Do not change the adjustment of the adjustable lower longitudinal tensioner arm (8) when removing it. Any necessary adjustments will be made after mounting when aligning.

4

Remove the nuts (5) the bolts (4) on the fixing bracket (6) and the bolts (3) on the rear axle and remove the adjustable upper longitudinal tensioner arm (1)

Do not change the adjustment of the adjustable upper longitudinal tensioner arm (1). Any necessary adjustments will be made after mounting when aligning.

5

If necessary, dismount the adjustable upper longitudinal tensioner arm (1), or the adjustable lower longitudinal tensioner arm (8), loosen the nuts (3.1) from the locking bolt and remover the rod adapters

Clean

6

Clean all the components of the struts

When cleaning, avoid contact of the oscillating cushions with solvents or other detergent products.

Check

7

Check the longitudinal tensioner arm for damage and wear

When the tensioner arm shows signs of ovalizations in the housings, corrosion and wear

Replace the longitudinal tensioner arm.

8

Replace the bushes if the longitudinal tensioner arm is not replaced


.

AR33.20-B-1452-01B

Measure

9

Mount the adjustable lower longitudinal tensioner arm (8), tighten lightly the nut (3.1) on the bolt in the terminals at the rod and adjust the length

Mount the adjustable lower longitudinal tensioner arm (8) adjusting the basic measure (adjustable) of the tensioner arm (C) and the basic measure to mount the adapters (D) on the adapters when replaced.

Clamp flange Bolts

*BA32.22-B-1006-03C

.Basic dimension to mount the adapters on the center rods of the adjustable rear bars, (prior to adjustment)

*BE32.22-B-1003-02A

.Basic dimension (adjustable) of the lower trailing arm right or left rear

*BE32.22-B-1004-02A

10

Mount the adjustable upper longitudinal tensioner arm (1), tighten lightly the nut (3.1) on the bolts in the rod terminals and adjust the length

Mount the adjustable upper longitudinal tensioner arm (1) adjusting the basic measure (adjustable) of the tensioner arm (C) and the basic measure to mount the adapters (D) on the adapters when replaced.

Clamp flange Bolts

*BA32.22-B-1006-03C

.Basic dimension of the upper trailing arms fixed or adjustable rear

*BE32.22-B-1001-02A

.Basic dimension to mount the adapters on the center rods of the adjustable rear bars, (prior to adjustment)

*BE32.22-B-1003-02A

Install

11

Install the adjustable upper longitudinal tensioner arm (1) and tighten the bolts (3), the bolts (4) with the nuts (5) with the prescribed torque

Cotnrol arms (longitudinal or transverse) on the rear axles (drive or drag)

*BA32.22-B-1010-03C

12

Install the adjustable lower longitudinal tensioner arm (8) and tighten the bolts (4), the bolts (5) with the nuts (11) with the prescribed torque

Cotnrol arms (longitudinal or transverse) on the rear axles (drive or drag)

*BA32.22-B-1010-03C

13

Install the wheels if they have been removed

AR40.10-B-1101A

14

Check the alignment of the drive axle using an appropriate device

Before aligning the rear axles, we recommend to check and, if necessary, adjust the front axle steering geometry.

15

If necessary, adjust the aligning of the rear axle, adjust the adjustable lower longitudinal tensioner arm (8)

For adjust the adjustable lower longitudinal tensioner arm (8) loosen the nuts (3.1) on the clamp bolts and turn the bar central rod by the central rectangle. After obtaining the alignment dimension, gently return the key to relieve the pressure on the oscillating cushions.

Clamp flange Bolts

*BA32.22-B-1006-03C

16

Run a test drive and check the vehicle behavior

Air suspension of the drive rear axle

Number

Designation

Vehicle 634.011 with rear axle 746.218/225/270/271 with adjustable upper bar

Vehicle 382.185/188/189, 634.011/012/061/071/081 with rear axle 746.218/225/270/271 without Code XF0

BE32.22-B-1001-02A

Basic dimension of the upper trailing arms fixed or adjustable rear

mm

6751,5

6902

Air suspension of the drive rear axle

Number

Designation

Vehicle 382.177/188/189, 634.011/012/061/071/081 with rear axle 746.218/225/270/271 with Code XF0

Vehicle 634.001/011 with rear axle 746.973/974 with adjustable upper bar

BE32.22-B-1001-02A

Basic dimension of the upper trailing arms fixed or adjustable rear

mm

6472

6751,5

Air suspension of the drive rear axle

Number

Designation

Vehicle 382.177/178/185/188/189, 634.011/012/061/071/081 with rear axle 746.973/974 with Code XF0

Vehicle 382.175/176/178/184/185/186/188/189, 634.011/012/061/071/081 with rear axle 746.973/974 without Code XF0

BE32.22-B-1001-02A

Basic dimension of the upper trailing arms fixed or adjustable rear

mm

6472

6902

Air suspension of the drive rear axle

Number

Designation

Vehicle 634.011 with rear axle 746.218/225/270/271 with adjustable upper bar

Vehicle 382.185/188/189, 634.011/012/061/071/081 with rear axle 746.218/225/270/271 without Code XF0

BE32.22-B-1003-02A

Basic dimension to mount the adapters on the center rods of the adjustable rear bars, (prior to adjustment)

mm

8515

11010

Air suspension of the drive rear axle

Number

Designation

Vehicle 382.177/188/189, 634.011/012/061/071/081 with rear axle 746.218/225/270/271 with Code XF0

Vehicle 634.001/011 with rear axle 746.973/974 with adjustable upper bar

BE32.22-B-1003-02A

Basic dimension to mount the adapters on the center rods of the adjustable rear bars, (prior to adjustment)

mm

97,510

8515

Air suspension of the drive rear axle

Number

Designation

Vehicle 382.177/178/185/188/189, 634.011/012/061/071/081 with rear axle 746.973/974 with Code XF0

Vehicle 382.175/176/178/184/185/186/188/189, 634.011/012/061/071/081 with rear axle 746.973/974 without Code XF0

BE32.22-B-1003-02A

Basic dimension to mount the adapters on the center rods of the adjustable rear bars, (prior to adjustment)

mm

97,510

11010

Air suspension of the drive rear axle

Number

Designation

Vehicle 634.011 with rear axle 746.218/225/270/271 with adjustable upper bar

Vehicle 382.185/188/189, 634.011/012/061/071/081 with rear axle 746.218/225/270/271 without Code XF0

BE32.22-B-1004-02A

Basic dimension (adjustable) of the lower trailing arm right or left rear

mm

5961,5

5852

Air suspension of the drive rear axle

Number

Designation

Vehicle 382.177/188/189, 634.011/012/061/071/081 with rear axle 746.218/225/270/271 with Code XF0

Vehicle 634.001/011 with rear axle 746.973/974 with adjustable upper bar

BE32.22-B-1004-02A

Basic dimension (adjustable) of the lower trailing arm right or left rear

mm

5602

5961,5

Air suspension of the drive rear axle

Number

Designation

Vehicle 382.177/178/185/188/189, 634.011/012/061/071/081 with rear axle 746.973/974 with Code XF0

Vehicle 382.175/176/178/184/185/186/188/189, 634.011/012/061/071/081 with rear axle 746.973/974 without Code XF0

BE32.22-B-1004-02A

Basic dimension (adjustable) of the lower trailing arm right or left rear

mm

5602

5852

Air suspension

Number

Designation

Model 382.17/180/181/182/184/185/186/187, 634.001/011/012/014

BA32.22-B-1006-03C

Clamp flange Bolts

M12x1.5

Nm

75...85

M14x1.5

Nm

150 ...180

M16x1.5

Nm

260...280

Air suspension

Number

Designation

Model 382.17/180/181/182/184/185/186/187, 634.001/011/012/014

BA32.22-B-1010-03C

Cotnrol arms (longitudinal or transverse) on the rear axles (drive or drag)

M18x1.5

Nm

330...390

M22x1.5

Nm

520...620

Referenced documents