ar3510w0010nb

Remove/install complete rear axle

Type ar · topic 35.10 · version 0101 · 2020-07-06

Applies to: Rear axle 771.003 in model 967.526 with code I6X (Air suspension, rear axle) except code I6W (Leaf suspension, rear axle) Rear axle 771.111 in model 967.526 with code I6X (Air suspension, rear axle) except code I6W (Leaf suspension, rear axle)

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.10 Complete rear axle — Series 967 (models 526)

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.30 Rear axle assembly — Series 967 (models 526)

Also applies to engines/gearboxes: 771 003, 771 111

AR35.10-W-0010NB

Remove/install complete rear axle

25.06.2020

Rear axle

771.003 in model 967.526

with code I6X (Air suspension, rear axle)

except code I6W (Leaf suspension, rear axle)

Rear axle

771.111 in model 967.526

with code I6X (Air suspension, rear axle)

except code I6W (Leaf suspension, rear axle)

Remove/install complete rear axle

1

Drive flange

2

Axle housing

3

Transverse control arm bearing bracket

4

Screw

5

Stabilizer bar

6

Bearing bracket (stabilizer)

7

Parabolic control arm

8

Spring support

9

Spring U-bolt

10

Shock absorber

11

Air suspension bellows

12

Screw (shock absorber)

13

Nut (shock absorber)

14

Screw (air suspension bellows)

15

Nut (spring U-bolt)

16

Air suspension bellows carrier

17

Brake caliper

18

Combination brake cylinder

19

Interwheel differential lock indicator switch

20

Interwheel differential lock shift cylinder

21

Connection (bleed line)

22

Connection (compressed-air line)

A

Rear axle 771.003

B

Rear axle 771.111

W35.10-A005-76

Notes on safety-relevant components

AH00.00-Z-0019-01A

Remove/install

1

Drain oil from rear axle.

AP35.00-W-3501K

2

Remove wheels from the rear axle.

AR40.10-W-1100K

After jacking up, leave the lifting device positioned at the rear axle.

3

Empty compressed-air system completely.

4

Remove left and right anti-lock braking system (ABS) rpm sensors from rear axle.

AR42.30-W-0140H

Do not disconnect electrical connector.

5

Disconnect electrical connector for brakepad wear sensor at left and right brake caliper (17).

6

Detach plug from interwheel differential lock indicator switch (19).

7

Detach each of the two compressed-air lines from the left and right combination brake cylinders (18).

AR42.10-W-0900NA

8

Detach compressed-air line for interwheel differential lock from connection (22).

AR42.10-W-0900NA

9.1

Detach bleed line from connection (21).

Rear axle 771.111

9.2

Detach bleed line for rear axle from axle housing (2).

Rear axle 771.003

10

Detach propeller shaft from drive flange (1) of rear axle and secure with a tensioning strap to prevent it from falling.

AR41.10-W-0050NA

11

Detach shock absorber (10) and air suspension linkage bracket from left and right air suspension supports (16).

Nut, bracket for air suspension linkage and shock absorber to bearing bracket

*BA32.25-N-1002-03H

12

Detach air suspension bellows (11) from left and right air suspension supports (16).

Bolt, air suspension bellows to rear axle air suspension support

*BA32.22-N-1002-03K

13

Detach left and right air suspension supports (16) from rear axle.

Installation: Position air suspension support (16) over spring U-bolts (9) so that the pilot bushings on the air suspension support (16) engage in the bores of the axle housing (2).

Nut, spring U-bolt of parabolic control arm to rear axle

*BA32.22-N-1005-03K

14

Detach transverse control arm bearing bracket (3) from axle housing (2).

If necessary, lower the rear axle slightly.

Bearing bracket, transverse control arm to rear axle

*BA35.15-N-1009-03G

15

Lower rear axle and pull out from under the vehicle.

Two spring U-bolts (9), the spring support (8), the parabolic control arm (7) and the bearing bracket (6) with stabilizer (5) remain on each side of the vehicle.

Installation: The pilot bushings in the bearing bracket (6) must engage at the bottom in the mounting holes of the axle housing (2) and at the top in the mounting holes of the parabolic control arm (7).

16

Install in the reverse order

Air suspension

Number

Designation

Model 967

BA32.22-N-1002-03K

Bolt, air suspension bellows to rear axle air suspension support

M16x1.5

Nm

190

Air suspension

Number

Designation

Model 967

BA32.22-N-1005-03K

Nut, spring U-bolt of parabolic control arm to rear axle

M18x1.5

Nm

350

M20x1.5

Nm

420

M22x1.5

Nm

750

Rear axle shock absorber

Number

Designation

Model 967

BA32.25-N-1002-03H

Nut, bracket for air suspension linkage and shock absorber to bearing bracket

Nm

250

Control arm

Number

Designation

Rear axle 770, 771 in model 967

BA35.15-N-1009-03G

Bearing bracket, transverse control arm to rear axle

M16x1.5

Nm

–

M18x1.5

Nm

330

Referenced documents